Atlanta Attachment Company 3200PC, Technical Manual & Parts Lists

Page 1: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Technical Manual Parts Lists Model 3200PC Revision 3 5 Updated Nov 25 2015 ...

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Page 3: ...ies of these materials Patents Patents Pending The sale of this product does not sell or otherwise transfer any license or other rights under any U S Patent or other corresponding foreign patent This equipment is manufactured under one or more of the following patents 4 280 421 4 432 294 4 466 367 4 644 883 5 134 947 5 159 889 5 203 270 5 373 798 5 437 238 5 522 332 5 524 563 5 562 060 5 634 418 5...

Page 4: ...chine Adjustments 15 Motor Parameter Settings Error Bookmark not defined Closer Motor Mitsubishi Error Bookmark not defined 3300A FEEDPAR Parameter Settings Error Bookmark not defined 3300A PREFPAR Parameter Settings Error Bookmark not defined Machine Maintenance 19 Electric Eye Sensor Adjustment 19 Reflective Tape Maintenance 19 Assembly Drawings Parts Lists 20 33200PB Auto Border W Label ins Err...

Page 5: ...r Bookmark not defined 32007300 Indexing Tray Assembly 50 32007600P Transport Assembly 52 32007800A Secondary Gripper Assembly 54 32007700P Roll Holder Assembly 56 32009000PB Control System Error Bookmark not defined 4003 500B Thread Break Sensor Assembly 59 3200PB PD Pneumatic Diagram Error Bookmark not defined 3200PB WD Wiring Diagram Error Bookmark not defined General Information Symbol Hazard ...

Page 6: ...e A list of recommended spare parts Instruction Manual s for components made by other manufacturers The layout and installation diagram containing information for installation Intended Use Our machines are designed and built in line with the state of the art and the accepted safety rules However all machines may endanger the life and limb of their users and or third parties and be damaged or cause...

Page 7: ... work on the machine is only carried out by reliable persons who have been appropriately trained for such work either within the company by our field staff or at our office and who have not only been duly appointed and authorized but are also fully familiar with the local regulations Work on the machine should only be carried out by skilled personnel under the management and supervision of a duly ...

Page 8: ...airing safety are observed in the machine or its mode of operation such as malfunctions faults or changes in the machine or tools appropriate steps must be taken immediately the machine switched off and a proper lockout tagout procedure followed The machine should be examined for obvious damage and defects at least once per shift Damage found shall be immediately remedied by a duly authorized pers...

Page 9: ...ny obstructions whatsoever is essential for safe operation of the machine The floor should be level and clean without any waste The workplace should be well lit either by the general lighting or by local lights Emergency STOP The emergency STOP buttons bring all machine movements to a standstill Make sure you know exactly where they are located and how they work Try them out Always ensure easy acc...

Page 10: ... so that it cannot be switched on again without authorization In practice this may mean that the technician electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely Locking extension plates should be available for multiple locks if required The primary purpose for a lockout tagout procedure is to protect workers from inj...

Page 11: ...hen transporting the machine or assemblies in a crate ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible The center of gravity is not necessarily in the middle of the crate Note the accident prevention regulations safety instructions and local regulations governing transport of the machine and its assemblies Only use suitable transport ve...

Page 12: ... Do not use any corrosive cleaning agents Use lint free rags Retighten all screw connections that have to be loosened for the maintenance and repair work Any safety mechanisms that have to be dismantled for setting up maintenance or repair purposes must be refitted and checked immediately after completing the work Maintenance Care Adjustment The activities and intervals specified in the Instructio...

Page 13: ...fault develops in the electrical power supply The electrical equipment of our machines must be checked at regular intervals and any defects found must be remedied immediately If it is necessary to carry out work on live parts a second person should be on hand to operate the emergency OFF switch or master switch with voltage release in the event of an emergency The working area should be cordoned o...

Page 14: ...stands this manual before operating this equipment It is also the owner s responsibility to make certain that the operator is a qualified and physically able individual properly trained in the operation of this equipment Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obliterated Replace them if they be...

Page 15: ...e is sufficient lighting over the machine Remove all packing material Adjust the jack screws so that the casters are about 1 8 off the floor Connect electrical power and compressed air as specified above and in accordance to local codes Open the main control box door in front of the machine Turn on the ON OFF circuit breaker located in the top right corner by pressing the green button The green li...

Page 16: ...Technical Manual Parts Lists 11 Component Identification Power and Air supply hookups ...

Page 17: ...s Definition Green Steady Normal machine producing borders Green Flashing Machine producing borders but will stop soon for bobbin change Yellow Steady Normal machine powered but idling between borders Yellow Flashing Machine stopped in middle of order and needs operator activity before continuing Red Not currently utilized Available for future use Calibrating Default Border Lengths When installing...

Page 18: ...eed roller pull the slack out and press the button again to lower the prefeed roller If the message Border Slack Warning comes up again with no slack present most likely the slack eye is not adjusted properly to see the reflective tape on the side panel of the machine or the eye is not working properly and needs to be checked Bobbin Handling Method The 3200PB machine comes with two bobbin cases to...

Page 19: ...ause to Splice The prefeed rollers will back up slightly to create some slack material WARNING DO NOT OPEN THE ROLLERS DURING THIS PROCEEDURE Cut off the border material between the roll and the prefeed table Load the new roll of border material onto the spindle Pull the slack material back and attach the new roll of border material to it Press Continue to restart the machine The unfinished border...

Page 20: ... displays an Out of Border Material message Load the next border roll on the pin and staple its leading edge to the trailing edge of the border currently in the machine Also to make the operation of the 3200 machine more efficient the border splicing on the Serging Station must be performed correctly Machine Adjustments The following adjustments will have already been made before the unit is shipp...

Page 21: ... trimmer 254 1 100 100 100 100 Upper limit for parameter 204 255 1 100 100 100 100 Upper limit for parameter 213 270 0 5 0 1 1 External handwheel sensor configuration 271 0 255 105 105 Needle down trim position 272 015 255 100 100 1000 Drive ratio between motor pulley and handwheel pulley If handwheel pulley is smaller than motor pulley increase this value to slow down sewing head until measured s...

Page 22: ...nput that was causing box to reset itself Front panel LED s Programming Instructions LED 1 Off 1 Power on holding down the P button till COD is displayed LED 2 Off 2 Press once and enter the number 311 LED 3 Off 3 Press E once and 2 0 0 is displayed this is a parameter LED 4 Off 4 Proceed to the parameter to be changed and press E LED 5 Off 5 The value now shows in the screen adjust to desired val...

Page 23: ...ng box to reset itself 401 0 1 1 Immediate save all parameters before turning off power Front panel LED s Programming Instructions LED 1 Off 1 Power on holding down the P button till COD is displayed LED 2 Off 2 Press once and enter the number 311 LED 3 Off 3 Press E once and 2 0 0 is displayed this is a parameter LED 4 Off 4 Proceed to the parameter to be changed and press E LED 5 Off 5 The value...

Page 24: ...e side plate of the guillotine knife This will improve performance and extend the life of the blade Electric Eye Sensor Adjustment To adjust the sensor first remove the clear plastic cover from the end of the sensor There are two adjusting screws under the cover One is labeled GAIN and is used to set the sensitivity of the sensor The other screw is labeled DO LO and should always be fully clockwis...

Page 25: ...a Attachment Company In addition to any confidentiality and non disclosure obligations that currently exist between you and Atlanta Attachment Company your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials ...

Page 26: ...Technical Manual Parts Lists 21 ...

Page 27: ...2003000PC MAIN FRAME ASSEMBLY 45 4 SSHC01096 1 4 20 X 1 1 2 HEX HEAD 16 1 32004000PB GUILLOTINE ASSEMBLY 46 8 SSHC01112 1 4 20 X 1 3 4 HEX HEAD 17 1 32004100PC PRIMARY GRIPPER ASSY 47 2 SSHC01144 1 4 20 X 2 1 4 HEX HEAD 18 1 32005000PA PREFEED ROLLER ASSY 48 4 SSHC01160 1 4 20 X 2 1 2 HEX HEAD 19 2 32005025 COVER CLOSER 49 1 SSHC25128 3 8 16 X 2 HEX HEAD 20 1 32006513A SUPPORT MATERIAL 50 12 SSPP9...

Page 28: ...DMENT MID ROD MOUNT 4 1 32005004 ROD SS 3 4 X 24 0L 5 1 360 116 HUB LOCKING 6 1 784 08 050 DISC BB SP 8 DIA 7 1 784B 1414 PLATE ALU 14 X 14 8 1 MM132 1496 PLUG 1 X 2 9 6 SSFC80032 6 32 X 1 2 FLAT ALLEN 10 2 SSHC01064 1 4 20 X 1 HEX HEAD 11 4 SSHC01096 1 4 20 X 1 1 2 HEX HEAD 12 1 SSHC25064 3 8 16 X 1 HEX HEAD 13 4 WWFS1 4 WASHER FLAT 1 4 14 1 WWFS3 8 WASHER FLAT 3 8 15 4 WWL1 4 1 4 LW 16 1 WWL3 8 ...

Page 29: ...HER LOCK 10 3 1 3200108 GUIDE MOVEABLE 12 4 SSSC98040 10 32 X 5 8 SOC CAP 4 1 3200109 MOUNT MOVEABLE GUIDE 13 2 TTH34311 HANDLE THREADED 10 24X3 4 5 1 3200110 PLATE WASHER 2 203 DIA 14 5 SSBC98024 10 32 X 3 8 BUTTON CAP SC 6 1 3200113 BLOCK SUPPORT 15 2 WWL1 4 WASHER LOCK 1 4 7 1 3200115 PLATE GUIDE BASE 16 4 WWFS10 WASHER FLAT 10 SAE 8 1 32003016 PLATE NUT 17 2 WWFS1 4 WASHER FLAT SAE 1 4 9 1 320...

Page 30: ...Technical Manual Parts Lists 25 ...

Page 31: ...6 1 3200204 BRACE COVER RIGHT 7 1 3200205 BRACE COVER LEFT 8 1 3200206 PLATE SWITCH 9 1 3200207 MOUNT CARRIAGE COVER 10 2 98 6819A CORNER BKT 11 1 A 2014 39 MICRO SWITCH MODIFIED 12 3 MMSLD ECH 1 2 DIA RUBBER BUMPER 13 2 NNK1 4 20 NUT HEX KEP 1 4 20 W LOCK 14 2 SSAS024016 SHOULDER BOLT 3 8 1 4 5 15 20 SSBC98024 10 32 X 3 8 BUTTON CAP SC 16 2 SSBC98032 10 32 X 1 2 BUTTON CAP SC 17 2 SSFC80016 6 32 ...

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Page 33: ... 1 32006005 PLATE CLOSER STATION TOP 43 8 SSSC01192 1 4 20 X 3 SOC CAP 14 1 32006020 DOOR REAR LEFT 44 6 SSSC80024 6 32 X 3 8 SOC CAP SC 15 1 32006021 DOOR RIGHT 45 2 SSSC98024 10 32 X 3 8 SOC CAP 16 1 32006022 PANEL 46 4 SSSC98048 10 32 X 3 4 SOC CAP 17 4 32006501 STAND OFF SUB TABLE 47 12 SSSC98064 10 32 X 1 SOC CAP 18 2 32006504 SPACER 3 4 OD X 1 4 ID 48 8 SSZS93032 SCREW SHT METAL 10 ZIP 19 1 ...

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Page 35: ...ssembly AAC Drawing Number 191152B Rev6 NO QTY PART DESCRIPTION 1 1 NNK6 32 Kep Nut 2 1 1278 5275 Label 3 2 1278 6161 Foot Switch 4 1 12788 502A Cable 5 1 AAF1 8 Clamp 6 1 SSFC80024 Screw Flat Allen 7 1 1278 5051A Foot Pedal Plate 8 4 SSFC80016 Screw Flat Allen ...

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Page 37: ...AAQME 5 8U QUICK MALE ELBOW UNIFIT 10 1 EEFE RR2 TAPE REFLECTIVE 1 WIDE 11 2 FFSM312LVQ EYE ELECTRIC 10 30VDC 12 4 NNK4 40 NUT HEX 4 40 KEPLOCK 13 1 SJUKI 1541 7 SEWING HEAD SN LS UF UT 14 1 SS4111215SP SCREW 11 64 40 X 12MM 15 4 SSHC01064 1 4 20 X 1 HHCS 16 4 SSPS70048 4 40 X 3 4 PAN HD SLOTTED 17 4 SSRS70024 4 40 X 3 8 RHS 18 2 SSSC98040 10 32 X 5 8 SOC CAP 19 2 SSSC98072 10 32 X 1 1 8 SOC CAP 2...

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Page 39: ...2 2 32006555 ARM PULLER 40 4 SSSC90040 8 32 X 5 8 SOC CAP SC 13 1 32006556 AXLE UPPER BELT PULLER 41 3 SSSC90048 8 32 X 3 4 SOC CAP SC 14 1 32006557 SPACER ANGLE ALUM 42 3 SSSC90064 8 32 X 1 SOC CAP SC 15 2 32006558 SUPPORT BELT 43 2 SSSC98032 10 32X1 2 SOC CAP 16 1 32007833 PIVOT BLOCK 44 1 SSSC98040 10 32 X 5 8 SOC CAP 17 1 32007834 PIVOT SHAFT 45 6 SSSC98048 10 32 X 3 4 SOC CAP 18 1 32007836 PI...

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Page 41: ...K 22 4 MM431 4 CASTER 23 4 MML 2 LEVELING PAD 24 8 NNSH5 8 11 SQUARE NUT 25 2 SSBC98024 SCREW BUTTON CAP 10 32 X 3 8 26 4 SSFC80032 SCREW FLAT ALLEN 6 32 X 1 2 27 6 SSFC90024 SCREW FLAT ALLEN 8 32 X 3 8 28 20 SSHCO1040 SCREW HEX CAP 1 4 20 X 5 8 29 2 SSHCO1064 SCREW HEX CAP 1 4 20 X 1 30 4 SSSC90032 SCREW SOCKET CAP 8 32 X 1 2 31 12 SSZS93032 SCREW SHEET METAL 10 16 X 1 2 SELF DRILL 32 2 TTCL1APPK...

Page 42: ...Technical Manual Parts Lists 37 ...

Page 43: ...OATING COUPLING 7 1 97 6290 NUT LOCK 5 8 HEX 1 4 28 8 2 AA198RA508 FLOW CONTROL 5 32 X 1 8 9 1 AACMRS046DXPB CYLINDER AIR W BUMPERS 10 1 AAEHSKQ SWITCH HALL EFFECT BIMBA 11 1 AAFD35456 6 BAND 04 CYLINDER HSKQ 12 1 MMAGH25CAN LINEAR BEARING 13 1 MMAGR25303N RAIL LINEAR AG SERIES 14 4 SSFCM6X12 SCREW FLAT ALLEN CAP 15 2 SSHC01048 1 4 20 X 3 4 HEX CAP 16 2 SSHC01080 1 4 20 X 1 1 4 HHCS 17 2 SSSC01040...

Page 44: ...Technical Manual Parts Lists 39 ...

Page 45: ...HOULDER SCREW 22 1 33004017 SPRING BLOCK 69 1 33004062 PLATE MAIN MTG 23 1 3200124 TOP BLADE SHAFT 70 2 NNJ3 8 24 JAMNUT 24 1 33004011 TOP IDLER ROLLER 71 4 SSPS98032 PAN HD SLOTTED SCREW 25 1 33004021 HINGE SHAFT 72 4 BBS8703 88 BALL BEARING 26 1 3200127 GUILLOTINE BASE PLATE 73 2 AAEHSKQ SWITCH HALL EFFECT 27 1 32004063 REAR CYLINDER MOUNT 74 2 AAFD35875 11 BAND FOR AAHSKQ 28 1 AAFB 11C PIVOT BR...

Page 46: ...Technical Manual Parts Lists 41 ...

Page 47: ... AA198RA508 FLOW CONTROL 5 32 X 1 8 19 2 AA198RA510 FLOW CONTROL 5 32X10 32 20 1 AAC8DP 1 5 CYL AIR DA 9 16B 2S 21 1 AACM0410DXP CYLINDER AIR 3 4 BORE 22 1 AACMGPM2530 CYLINDER AIR DUAL ROD 23 1 AAEDY59A 10 SENSOR W PLUG SMC 24 1 AAEHSKQ SWITCH HALL EFFECT BIMBA 25 1 AAFD35456 6 BAND 04 CYLINDER HSKQ 26 1 MMAGH25CAN LINEAR BEARING 27 1 MMAGR25414N RAIL LINEAR AG SERIES 28 1 NNH10 32 10 32 HEX NUT ...

Page 48: ...Technical Manual Parts Lists 43 ...

Page 49: ...Technical Manual Parts Lists 44 32005000PA Prefeed Roller Assembly AAC Drawing Number 192086A Rev 6 ...

Page 50: ...Technical Manual Parts Lists 45 ...

Page 51: ...Technical Manual Parts Lists 46 33005600 Prefeed Roller Assembly AAC Drawing Number 192155C Rev 8 ...

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Page 53: ...Technical Manual Parts Lists 48 33005650A Bottom Puller Roller Assembly AAC Drawing Number 192913B Rev3 ...

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Page 55: ...NT CENTER FOOT 6 2 AA198RA408U FLOW CONTROL RC 1 8X1 4 7 1 AACSRLM048 CYLINDER AIR RODLESS 48ST 8 18 FT MM100 1 8 DOOR TRIM BLACK 9 6 MMFB4444 FOOT RUBBER 10 12 NNH1 2 13 NUT HEX 1 2 13 11 24 NNK1 4 20 NUT HEX KEP 1 4 20 W LOCK 12 4 SSBC98032 10 32 X 1 2 BUTTON CAP SC 13 4 SSPS95016 10 24 X 1 4 SLOT CAP SCREW 14 8 SSSCM5X20 M5 0 8X20 SCREW SOCKET CA 15 24 WWFS1 4 WASHER FLAT SAE 1 4 16 8 WWFS10 WA...

Page 56: ...Technical Manual Parts Lists 51 ...

Page 57: ...Technical Manual Parts Lists 52 32007600P Transport Assembly AAC Drawing Number 192087A Rev5 ...

Page 58: ...Technical Manual Parts Lists 53 ...

Page 59: ... ROD PLT 52 4 SSSC01048 1 4 20 X 3 4 SOC CAP SC 17 1 32007820 PIVOT CYL MTG PLT 53 6 SSSC01064 1 4 20 X 1 SOC CAP 18 1 32007821 PIVOT YOKE 54 5 SSSC80024 6 32 X 3 8 SOC CAP SC 19 1 32007822 PIVOT SHAFT 55 2 SSSC80048 6 32 X 3 4 SOC CAP SC 20 1 32007828 BOTTOMCLAMP CYL MTG PL 56 2 SSSC90080 8 32 X 1 1 4 SOC CAP SC 21 1 32007829 SPACER CYL MNT 57 2 SSSC98016 10 32 X 1 4 SOC CAP 22 4 AA198RA508 FLOW ...

Page 60: ...Technical Manual Parts Lists 55 ...

Page 61: ...ing Number 192088A Rev1 NO QTY PART DESCRIPTION 1 1 1961 253A Unwind Hub 2 1 784B 2436 Alu Plate 3 1 WWL3 8 Lock Washer 4 1 32007704 Frame 5 1 33008202 Rod 3 4 x 21 6 2 WWSQ080B Square Washer 7 1 MM132 1496 End Cap 8 1 SSHC25160 Screw Hex Cap 9 4 SSFC80032 Screw Flat Allen ...

Page 62: ...Technical Manual Parts Lists 57 ...

Page 63: ... ISO MODULE 13 4 4080 130 OPTO ISO MODULE 14 8 4080 140 OUTPUT MODULE 15 1 4080 150 PROGRAM MODULE 16 1 4080 970 MEMORY MODULE 17 1 4080 980 SBUS CTRL MODULE 18 1 4080 990 POWER SUPPLY 19 1 AAVF51FM1B AIR ELEC SWITCH 20 10 EEDC2X2 WIRE DUCT COVER 21 1 EECA491024 MINI CONTACTOR 22 11 FF1724 STRAIN RELIEF 23 8 FF264 341 TERMINAL BLOCK 24 4 FF264 347 TERMINAL BLOCK 25 3 FF264 371 TERMINAL BLOCK END 2...

Page 64: ...T DESCRIPTION 1 1 4003 501A BRACKET ENCODER MOUNT 2 1 4003 501B BRKT AUX TENSION SPRING 3 1 4003 502A WHEEL THREAD SENSOR 4 2 4003 BYW2 THREAD TENSION EYELET 5 1 EENC025 ENCODER SBUS 025 1 8 6 2 MMJ510 EYELET THRD TEN 7 1 SSBC80012 BHCS 6 32X 25L 8 2 SSBC98024 10 32 X 3 8 BUTTON CAP SC 9 2 WWFS10 WASHER FLAT 10 SAE ...

Page 65: ...Technical Manual Parts Lists 60 3200PC PD Pneumatic Diagram 125621B ...

Page 66: ...Technical Manual Parts Lists 61 3200PC WD Wiring Diagram Control panel 125622B ...

Page 67: ...Technical Manual Parts Lists 62 Border Splicing Method for 3200 Unit AAC Drawing Number 261444A Rev 0 ...

Page 68: ...Technical Manual Parts Lists 63 Border Splicing Method for 1961 Serging Station AAC Drawing Number 261445A Rev 0 ...

Page 69: ...Technical Manual Parts Lists 64 Using Border Stretch Table to Obtain Current Border Lengths AAC Drawing Number 261446A Rev 0 ...

Page 70: ...ent upon proper application installation and maintenance AAC Limited Warranty may not be changed or modified and is not subject to any other warranty expressed or implied by any other agent dealer or distributor unless approved in writing by AAC in advance of any claim being filed What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in m...

Page 71: ... AAC no puede ser cambiado o modificado y no está sujeto a cualquier otra garantía implicado por otro agente o distribuidor menos al menos que sea autorizado por AAC antes de cual quier reclamo Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de materiales o de fabricación que han sido manufacturados por AAC son garantizado...

Page 72: ...Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville GA 30046 770 963 7369 www atlatt com Printed in the USA ...