Atlas Copco AME 600, Safety And Operating Instructions Manual

Page 1: ...Safety and operating instructions Poker vibrators 2015 Construction Tools PC AB No 9800 1191 01 2015 03 04 Original instructions AME 600 ...

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Page 3: ...eration 11 Preparations before vibrating 11 Vibrating 11 When taking a break 11 Maintenance 12 Every 10 hours of operation daily 12 Every 75 hours of operation or every second week 12 Every 100 hours of operation or monthly 12 Changing the carbon brushes 12 AT vibrator tube 13 Storage 14 Disposal 14 Troubleshooting 15 Technical data 16 Machine data 16 Noise declaration statement 16 Noise data 16 V...

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Page 5: ...corners of the world we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times For more information please visit www atlascopco com Construction Tools PC AB Box 703 391 27 Kalmar Sweden About the Safety and operating instructions The aim of the instructions is to provide you with knowledge of how to use the machine in an efficient safe way ...

Page 6: ...te lighting in the working area Only qualified and trained persons may operate or maintain the machine They must be physically able to handle the bulk weight and power of the machine Always use your common sense and good judgement Keep bystanders children and visitors away while operating the machine Distractions may cause loss of control Electrical safety DANGER Electrical hazard There is a risk ...

Page 7: ...or other object is in your way or in any other person s way Always make sure you are in a stable position with your feet as far apart as your shoulders width and keeping a balanced body weight WARNING Dust and fume hazard Dusts and or fumes generated or dispersed when using the machine may cause serious and permanent respiratory disease illness or other bodily injury for example silicosis or other...

Page 8: ...sertion tools cutting blades can result in serious injuries or a hazardous situation Use the machine accessories and tools in accordance with the safety instructions Use the machine for what it is designed for and in the way it is intended Use the correct machine for the work that is going to be performed Do not force the machine while operating Take the working conditions into account WARNING Bro...

Page 9: ...e of the increased vibrations Participate in health surveillance or monitoring medical exams and training programs offered by your employer and when required by law When working in cold conditions wear warm clothing and keep hands warm and dry See the Noise and vibration declaration statement for the machine including the declared vibration values This information can be found at the end of these ...

Page 10: ...F Handle G Connection plug and cable H Lifting rings Labels The machine is fitted with labels containing important information about personal safety and machine maintenance The labels must be in such condition that they are easy to read New labels can be ordered from the spare parts list Data plate xxxx Construction Tools PC AB Type xxxx nº xxxxx xxxx V xxxx min 1 xxxx W A B C D E F G A Type of ma...

Page 11: ...mersed in concrete 1 Allow the vibrator to penetrate about 15 cm 6 in down into the nearest lower layer to ensure that the various layers merge well with each other 2 Fill the concrete evenly in the form work in 30 50 cm 12 19 in layers 30 50 cm 11 19 in 30 50 cm 11 19 in 15 cm 6 in 3 Insert the poker vibrator vertically at a distance of 8 10 times the tube diameter between insertions 4 Vibrate sy...

Page 12: ... Unscrew the shaft from the poker which is a left handed thread Pull out and lubricate the inner shaft with SHELL HDX2 RETINAX grease or equivalent About 20 grams of grease is required per meter of the shaft NOTICE Do not grease the inner shafts too extensively Greasing too much can cause overload of the electric drive unit and trip the circuit breaker Run the unit for two minutes continuously to ...

Page 13: ...ce the second carbon brush A NOTICE If the carbon brushes are incorrect positioned the commutator can be destroyed and or the casting may melt due to overheating Sparks and bad contact can occur if the contact between the commutator and the carbon brush is to narrow and sharp AT vibrator tube Due to workload ambient temperature and vibrations caused by the vibrator poker s contact with the concret...

Page 14: ...store the machine in a dry place Keep the machine in a safe place out of the reach of children and locked up Disposal A used machine must be treated and disposed in such way that the greatest possible portion of the material can be recycled and any negative influence on the environment is kept as low as possible and in accordance with local restrictions Always send used filters and drained oil rem...

Page 15: ...e hose Too much friction in the flexible shaft Respect the quantity of 20 grams per meter of flexible shaft Too much grease on the flexible shaft Replace the bearings in the vibrating poker Too much torque inside the the vibrating poker the bearings get worn out Grease the flexible shaft in the hose Too much friction in the flexible shaft The flexible shaft is overheating Replace the bearings in t...

Page 16: ... the stated directive or standards and are suitable for comparison with the declared values of other tools tested in accordance with the same directive or standards These declared values are not suitable for use in risk assessments and values measured in individual work places may be higher The actual exposure values and risk of harm experienced by an individual user are unique and depend upon the...

Page 17: ... 330 13 295 11 6 295 11 6 295 11 6 mm in Lenght 2 6 6 1 3 3 3 9 8 2 6 6 1 3 3 3 9 8 2 6 5 1 3 3 m ft Length of sheath 7 5 16 6 5 9 13 7 6 16 8 6 0 13 2 4 4 9 7 5 2 11 5 4 0 8 8 2 8 6 2 kg lb Total weight 12000 12000 12000 12000 12000 12000 12000 12000 rpm Speed 17 2015 Construction Tools PC AB No 9800 1191 01 2015 03 04 Original instructions Safety and operating instructions AME 600 ...

Page 18: ... 1 Input power kW Drive unit 1 9 3000 0 6 AME 600 Following harmonised standards were applied EN607451 1 EN60745 2 12 EN12649 Technical Documentation authorised representative Peter Karlsson Construction Tools PC AB Box 703 391 27 Kalmar Sweden Vice President Design and Development Erik Sigfridsson Manufacturer Construction Tools PC AB Box 703 391 27 Kalmar Sweden Place and date Kalmar 2012 06 01 ...

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Page 20: ...or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings www atlascopco com 2015 Construction Tools PC AB No 9800 1191 01 2015 03 04 ...