background image

 

4

 

PAGE

 

Repair Instructions No.178.06/97

PN 6000 S

 

Detaching the 
bearing end plate

 

1

 

Lever off the cap (3) with aid of a screw-
driver.

 

2

 

Remove the distance sleeve (4) and the 
sleeve (5) from the machine.

 

3

 

Loosen the four screws (F). They are fas-
tened very tightly.

 

4

 

Remove the flange (G).

 

5

 

Remove the distance sleeve (6) and the 
sleeve (7).

 

6

 

 

Remove both locking levers (D) by 
depressing the retaining plate (E) 
against resilience. Remove the retaining 
plate (E).

 

7

 

Remove the pressure spring (C).

 

8

 

Remove the bearing end plate (1) com-
pletely with the spindle sleeve from the 
crankcase (8).

 

9

 

Remove the gasket (2).

 

10

 

Remove the locking ring (B) with aid of 
special pliers.

 

11

 

Remove the backing flange (A) and the 
felt washer (9).

1

6

5

4

3

2

7

8

9

A

B

C

D

E

F

G

D

8

Summary of Contents for PN 6000 S

Page 1: ......

Page 2: ...he tool 2 Remove the holding device 3 from the depth gauge 2 3 Remove the holding grip 1 4 Remove the locking ring 9 with aid of special pliers and remove the O ring 8 5 Remove the plastic holder 7 from the tool 6 Remove the pin 4 and the nut 6 from the clamping plate 5 7 Slightly bend up the clamping plate 5 and push it off Detaching the switch knob 1 Remove the four screws 6 2 Carefully lever of...

Page 3: ...ce tool 8 If necessary press the fan 7 from the ar mature 6 9 Remove the plug 5 from the armature 6 Removing the electric components 1 Remove the handle screw C steadying the knurled nut 5 at the same time Re move the knurled nut 5 2 Loosen the screw 9 and lever off the soft grip 8 3 Remove the four screws B of the handle shell A 4 Remove the handle shell 6 with the hold ing down device 3 5 Loosen...

Page 4: ...der 7 and the damping element 8 Attention Do not dismantle the damp ing element 8 4 Remove the rubber collar 1 Removing the crankcase top cover 1 Lever off the cap 5 2 Remove the four screws 6 3 Loosen the screw 4 steadying the crank gear from below with aid of a screwdriver see arrow 4 Remove the crankcase top cover 3 and the gasket 7 5 Remove the locking ring 2 with aid of special pliers and pus...

Page 5: ...e the flange G 5 Remove the distance sleeve 6 and the sleeve 7 6 Remove both locking levers D by depressing the retaining plate E against resilience Remove the retaining plate E 7 Remove the pressure spring C 8 Remove the bearing end plate 1 com pletely with the spindle sleeve from the crankcase 8 9 Remove the gasket 2 10Remove the locking ring B with aid of special pliers 11Remove the backing fla...

Page 6: ... disks C and E the cup springs D as well as the needle bearing F from the bearing end plate A 5 Remove the four pins H with aid of a magnet 6 Remove the spindle sleeve 7 with the O ring 6 from the spindle gear G 7 Remove the O ring N the snap die M the disk L the O ring K and the disk J from the spindle gear G 8 Loosen the two screws 1 and remove the cylinder 4 with the percussion body 2 and the O...

Page 7: ... sleeve A the coupling B the balls C the indexing sleeve D as well as the pinion G from the reduction gear shaft E Dismantling the crank assembly 1 Turn the crank gear 3 until the piston 5 is located in the back dead centre 2 Slightly lift the connecting rod 7 3 Turn the crank gear 3 until it can be re moved from the crankcase 1 Remove it together with the connecting rod 7 com pletely with piston ...

Page 8: ...cal tests Before reassembling perform an electrical test on all relevant parts see chapter Electrical and Me chanical Test Instructions Lubrication Each time maintenance is performed the machine is to be lubricates as stated in the lubrication plan After the machine is fully disassembled completely remove the old grease and replace with new grease The grease must be applied to the machine as indic...

Page 9: ... Push the bevel gear 4 the ball bear ings 3 and F the needle bearings 7 and 2 the coupling 1 the backing flange 8 the pressure spring 9 the coupling sleeve A the coupling B the balls C the indexing sleeve D as well as the pinion G over the reduction gear shaft E as shown in illustration Fix the single balls C with grease 2 Depress the bevel gear 4 with aid of the assembly tool service tool Keep it...

Page 10: ...al pliers 7 Insert the seal ring 8 into the bearing end plate A 8 Push the spindle sleeve 7 with the spin dle gear G into the bearing end plate A Mounting the bearing end plate 1 Push the backing flange A and the felt washer 9 over the spindle sleeve 2 Mount the locking ring B with aid of spe cial pliers 3 Fit the gasket 2 and the bearing end plate 1 completely with the spindle sleeve to the crank...

Page 11: ...ase top cover 3 with the four screws 6 6 Fit the cap 5 to the crankcase top cov er 3 Mounting the damping element 1 Insert the rubber collar 1 into the crank case 2 Insert the handgrip holder 5 as well as the damping element 6 into the crank case 3 Fit the gear box insulations 2 and 3 to the machine and fasten them with the two screws 4 Mounting the field 1 Insert the field 2 into the motor housin...

Page 12: ...d nut 5 9 Insert the screws 9 with the washers 8 and fasten them Mounting the armature 1 Push the plug 5 over the armature 6 and press the fan 7 onto the arma ture 6 Press the ball bearing 8 as well as the ball bearing 4 over the armature Push the bearing bush 9 over the ball bearing 8 2 Insert the armature 6 completely with the fan 7 into the motor housing 3 by turn ing and at the same time depre...

Page 13: ...d secure it with the four screws 6 Mounting the holding grip 1 Push the clamping plate 5 over the neck of the machine 2 Insert the nut 6 into the clamping plate 5 3 Push the pin 4 through the clamping plate 5 and the nut 6 4 Fit the plastic holder 7 to the machine and secure it with the O ring 8 and the locking ring 9 5 Screw down the holding grip 1 6 Push the holding device 3 over the depth gauge...

Reviews: