Water pressure label
Electrical connection label
E
P
L1
L2
L3
L1 - Phase 1
L2 - Phase 2
L3 - Phase 3
P - Pilot wire
E - Earth
Installation
Quick-release couplings
The original hydraulic hoses are fitted with Flat-Face
quick-release couplings that are strong and easy to
clean.
NOTICE
Wipe all couplings clean before
connecting. Ensure that couplings are clean and
correctly engaged before operation. Failure to do so
may result in damage to the quick couplings and
cause overheating and cause foreign matter to enter
the hydraulic system.
Hydraulic oil
In order to protect the environment, use of biologically
degradable hydraulic oil (HFD-U) is recommended.
No other fluids must be used.
♦
Viscosity (preferred) 40-50 cSt.
Make sure to only use clean oil and filling equipment.
When the machine is used continuously, the oil
temperature will stabilise at a working temperature
level. This will, depending on the type of work and
the cooling capacity of the hydraulic system, be
between 35-45°C (95-113°F). At working
temperature, the oil viscosity must be within the
preferred limits. The viscosity index indicates the
connection between viscosity and temperature. The
machine must not be used, if oil viscosity fails to
remain within the permitted area, or if the working
temperature of the oil does not fall between 20°C
(68°F) and 60°C (140°F).
Hoses and connections
Connecting hoses
NOTICE
Make sure that the hydraulic oil hoses are
filled before connection.
1. Put the power pack in standby mode by pressing
the On/Off-button.
2. Make sure that the couplings are clean and
operational.
3. Attach the return line hose and the pressure line
hose according to matching colors. The red color
is for pressure line, the blue color is for return
line.
4. Start the unit by pressing the On/Off-button. Run
the power pack to fill up the hydraulic circuit.
Check the hydraulic oil volume, LED 3.
Connecting new hydraulic hoses
Fill up the hoses with oil prior to first usage. The
hoses will require approximately 2 liters (0,53 US
gal) of oil per 10 meter (32,8 feet) hose length.
NOTICE
Empty hoses will drain the power pack of
oil and might prevent it from starting.
1. Connect the pressure and return line hoses to
the power pack and then connect them in a
closed loop.
2. Start and run the power pack for 2 minutes in
idle mode. The oil in the hoses will pass through
the oil filter and will be cleaned.
3. Disconnect the pressure and return line from
each other and connect them to the RD 100.
Disconnecting hoses
1. Put the power pack in standby mode by pressing
the On/Off-button.
2. Remove the feed line hose and the return line
hose.
The couplings are unlocked by moving the collar
back on the coupling.
© 2016 Construction Tools PC AB | No. 9800 1364 01c | 2016-04-06
Original instructions
12
PP 100
Safety and operating instructions