Atlas Copco PP 100, Safety And Operating Instructions Manual

Page 1: ...Safety and operating instructions Hydraulic power packs 2016 Construction Tools PC AB No 9800 1364 01c 2016 04 06 Original instructions PP 100 ...

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Page 3: ...ressure label 12 Electrical connection label 12 Installation 12 Quick release couplings 12 Hydraulic oil 12 Hoses and connections 12 Connecting hoses 12 Connecting new hydraulic hoses 12 Disconnecting hoses 12 Hose length 13 Water connection 13 Electrical connection 13 Transport 13 Lifting the power pack 13 Operation 14 Operating 14 Preparation before starting 14 Start and stop 15 Power on demand ...

Page 4: ...shooting 20 Advanced Troubleshooting 21 Service data download 21 21 Diagnostic files 22 EC Declaration of Conformity 24 EC Declaration of Conformity EC Directive 2006 42 EC 24 2016 Construction Tools PC AB No 9800 1364 01c 2016 04 06 Original instructions 4 PP 100 Contents ...

Page 5: ...rs of the world we can offer product support and expertise to ensure that our customers can work at maximum efficiency at all times For more information please visit www atlascopco com Construction Tools PC AB Box 703 391 27 Kalmar Sweden About the Safety and operating instructions The aim of the instructions is to provide you with knowledge of how to use the power pack in an efficient safe way Th...

Page 6: ...imilar clothing not loose fitting that covers your arms and legs Drugs alcohol or medication WARNING Drugs alcohol or medication Drugs alcohol or medication may impair your judgment and powers of concentration Poor reactions and incorrect assessments can lead to severe accidents or death Never use the machine when you are tired or under the influence of drugs alcohol or medication No person who is...

Page 7: ...might lead to power pack malfunction and possibly serious injuries or death DANGER Electrical cable hazard There is a risk of electrical shocks if the electrical cable is not treated correctly this can lead to serious injuries or death Never move the machine by dragging the electrical cable Disconnect the cable only by pulling the socket never pull the electrical cable Do not expose the electrical...

Page 8: ...s your shoulders width and keeping a balanced body weight WARNING Slipping hazard There is a risk of slipping on spilled oil it may cause serious injury To reduce this risk Wipe immediately up spilled oil from the ground Make sure that the frame is clean and free of oil WARNING Involuntary start Involuntary start of the machine may cause injury Keep your hands away from the start and stop device u...

Page 9: ...utions Keep the machine and tools in a safe place out of the reach of children and locked up 9 2016 Construction Tools PC AB No 9800 1364 01c 2016 04 06 Original instructions Safety and operating instructions PP 100 ...

Page 10: ...d connection side A B C D E A Hydraulic oil inlet B Water outlet C Hydraulic oil outlet D Water inlet E Reinforced cooling water outlet Electrical connection side K L I H G F M N O P J Q F Hydraulic oil volume indicator G Electrical connector H Emergency stop I On Off button J Data plate K USB memory stick connector L Safety label Top M Oil drainage N LED 3 oil error O LED 2 temperature error P LE...

Page 11: ... operating instructions G Maximum relief valve setting H Electrical data I Year of manufacture J The CE symbol means that the machine is EC approved See the EC Declaration of Conformity which is delivered with the machine for more information Safety label To avoid injury before using or servicing tool read and understand separately provided safety instructions Caution fill with oil before use Elec...

Page 12: ...een 20 C 68 F and 60 C 140 F Hoses and connections Connecting hoses NOTICE Make sure that the hydraulic oil hoses are filled before connection 1 Put the power pack in standby mode by pressing the On Off button 2 Make sure that the couplings are clean and operational 3 Attach the return line hose and the pressure line hose according to matching colors The red color is for pressure line the blue col...

Page 13: ... to the main supply only when it is ready for use Disconnection from the main supply must be by way of an isolating switch Shut off the main supply prior to disconnecting the electrical cable Always connect the power pack to main supply that is equipped with a DC sensitive residual current circuit breaker RCCB rated at max 30 mA The RCCB must be checked for correct functionality according to the s...

Page 14: ...eparation before starting The following checks must be made each time the power pack is used All these checks concern the operation of the power pack Some concern safety Clean all safety labels Replace the missing or damaged labels Remove dirt and debris Inspect the power pack and hoses generally for signs of damage Check that all cables are intact and in a good condition Fill up the hydraulic hos...

Page 15: ...the On Off button the RD 100 is in idling mode with a low RPM When pressing the attached machine s throttle the engine is increasing to work mode Release the throttle and the power pack returns to idling mode Emergency stop In case of emergency during operation press the emergency stop A The power pack will stop and the LED 1 B indicator lights continuously A B C 1 Check and correct the error befo...

Page 16: ...by warranty or product liability When cleaning mechanical parts with solvent comply with appropriate health and safety regulations and ensure there is satisfactory ventilation For major service to the machine contact the nearest authorised workshop After each service check that the machine s vibration level is normal If not contact the nearest authorised workshop WARNING Slipping hazard There is a...

Page 17: ...hat the service inteval is reached The machine must be inspected and serviced by authorised staff trained for this task Disposal A used machine must be treated and scrapped in such a way that the greatest possible portion of the material can be recycled and any negative influence on the environment is kept as low as possible Before a used machine is scrapped it must be emptied and cleaned from all...

Page 18: ...s repeated 1time min 20 Transient voltage increase 3ms repeated 1time min 40 Overvoltage limit PC1 5 pole 3P Pilot E Socket Installed with residual current device Earth supervision Earth in cable screen Electrical safety IP66 IP class Noise declaration statement Noise Declared values Sound power Sound pressure 2000 14 EC EN ISO 11203 Lw measured dB A rel 1pW Lw2 guaranteed dB A rel 1pW Lp1 dB A re...

Page 19: ...ls PC AB cannot be held liable for the consequences of using the declared values instead of values reflecting the actual exposure in an individual risk assessment in a work place situation over which we have no control 19 2016 Construction Tools PC AB No 9800 1364 01c 2016 04 06 Original instructions Safety and operating instructions PP 100 ...

Page 20: ...ntinuously Overheated engine stopped Oil status LED 3 Remedy LED 3 Status No disruption Flashing slow 0 5 Hz Low oil level warning Top up hydraulic oil Lights continuously Low oil level engine stopped Only venting in stand by mode Never start the power pack when the ventilating valve is activated Flashing 2 Hz when the ventilating valve is activated Air in the oil tank Check water supply Cool down...

Page 21: ... text with the name pcmd pp NOTICE The diagnostics tool is case sensitive Make sure the ReadErrorLogC command is spelled correctly and is using the correct case NOTICE Some text applications will automatically add a suffix txt to the file name Make sure that the file is named pcmd pp and not pcmd pp txt Service data download 1 Put the PP100 in standby mode 2 Insert the USB stick containing the com...

Page 22: ...sed by an authorised workshop to determine if a software upgrade is needed NOTICE Software upgrades can only be performed by an authorised workshop The error log file Errorlog txt contains the following information Event Line text Timestamp for errorlog start This row also contains the serial number of the machine ERRORLOG_START Timestamp Error with number ErrorNumber and with the name Error name ...

Page 23: ...k water supply Water pressure needs to be above 4 Bar Incoming water pressure low ERR_LOW_WATER_PRESSURE 53 Incoming water pressure restored INFO_WATER_PRESSURE_RESTORED 54 The error messages can also be used to determine if the media supply is working as expected The timestamp will aid in finding during what time the electrical or water supply to the machine was insufficient or faulty Check elect...

Page 24: ...0 120 PP 100 The product conforms to the provisions of the following further Directives 2006 95 EG LVD 2004 108 EG EMC 2011 65 EU RoHS The following harmonised standards were applied EN 60204 1 2006 EN 4413 2010 Technical Documentation authorised representative Conny Sjöbäck Construction Tools PC AB Dragonvägen 2 Kalmar General Manager Jenny Hassan Manufacturer Construction Tools PC AB Box 703 391...

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Page 28: ...r copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings www atlascopco com 2016 Construction Tools PC AB No 9800 1364 01c 2016 04 06 ...