6
Instruction Manual
C
ONTENTS
P
AGE
3
Operating instructions
.......................................................... 32
3.1
Parking, towing and lifting instructions.................... 32
3.1.1
Parking instructions .................................................. 32
3.1.2
Towing instructions .................................................. 33
3.1.3
Spillage-Free instruction........................................... 33
3.1.4
Height adjustment (with adjustable towbar) ............. 33
3.1.5
Lifting instructions.................................................... 34
3.1.6
Anti-Frost Device (option)........................................ 34
3.2
Starting/Stopping ...................................................... 34
3.2.1
Before starting........................................................... 34
3.2.2
Starting procedure (with cold start; option).............. 35
3.2.3
Starting procedure (without cold start) ..................... 36
3.2.4
During operation ....................................................... 37
3.2.5
Stopping procedure ................................................... 37
3.2.6
Fault situations and protective devices: .................... 37
3.3
Function of generator (option).................................. 38
3.3.1
Function of generator DDG 110V without
automatic control system -
Functional description............................................... 38
3.3.2
Function of generator DDG 110V with
automatic control system (option) -
Functional description............................................... 39
3.3.3
Function of generator DDG 230/400V and
230V - 3ph without automatic control system -
Functional description............................................... 40
3.3.4
Function of generator DDG 230/400V and
230V - 3ph with automatic control system
(option) - Functional description .............................. 41
4
Maintenance
........................................................................... 42
4.1
Use of service paks ................................................... 42
4.2
Preventive maintenance schedule
for the compressor .................................................... 42
4.3
Lubrication oils ......................................................... 43
4.4
Oil level check .......................................................... 43
4.4.1
Check engine oil level............................................... 43
4.4.2
Check compressor oil level....................................... 44
4.5
Oil and oil filter change ............................................ 44
4.5.1
Engine oil and oil filter change................................. 44
4.5.2
Compressor oil and oil filter change......................... 44
4.6
Cleaning coolers ....................................................... 45
4.7
Cleaning fuel tank ..................................................... 45
4.8
Cleaning hardhat ....................................................... 45
4.9
Battery care ............................................................... 45
4.9.1
Electrolyte ................................................................. 45
4.9.2
Activating a dry-charged battery .............................. 46
4.9.3
Recharging a battery ................................................. 46
4.9.4
Battery maintenance ................................................. 46
4.10
Changing tyres .......................................................... 46
C
ONTENTS
P
AGE
4.11
Storage ...................................................................... 46
4.12
Service paks .............................................................. 46
4.13
Service kits................................................................ 46
4.14
Compressor element overhaul .................................. 46
4.15
Liability..................................................................... 46
5
Adjustments and servicing procedures
.............................. 47
5.1
Adjustment of the continuous regulating system...... 47
5.2
Air filter engine/compressor ..................................... 48
5.2.1
Main parts ................................................................. 48
5.2.2
Recommendations..................................................... 48
5.2.3
Cleaning the dust trap ............................................... 48
5.2.4
Replacing the air filter element................................. 48
5.3
Air receiver ............................................................... 48
5.4
Safety valve............................................................... 48
5.5
Fuel system ............................................................... 49
5.6
Brake (= option) adjustment ..................................... 49
5.6.1
Brake shoe adjustment .............................................. 49
5.6.2
Test procedure of brake cable adjustment ................ 50
5.6.3
Brake cable adjustment ............................................. 50
5.7
Drive Belt.................................................................. 50
6
Problem solving
..................................................................... 51
6.1
Alternator precautions............................................... 51
7
Available options
................................................................... 53
8
Technical specifications
........................................................ 54
8.1
Torque values............................................................ 54
8.1.1
For general applications............................................ 54
8.1.2
For important assemblies .......................................... 54
8.2
Settings of shutdown switches and safety valves ..... 54
8.3
Compressor/Engine specifications............................ 55
8.4
Conversion list of SI units into British units............. 61
9
Data plate
............................................................................... 62
Summary of Contents for XAHS 37 DD
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