Atlas Copco XAHS 447, Instruction Manual

Page 1: ...XAMS 527 XAMS 1150 CD7 XATS 487 XATS 1050 CD7 Engine CAT C9 XAHS 447 XAHS 950 CD7 XAVS 407 XAVS 900 CD7 Instruction Manual for Portable Compressors English ...

Page 2: ...TABLE AIR DIVISION www atlascopco com Printed matter N 03 2009 1092 0381 48 Instruction Manual for Portable Compressor XAMS 527 XATS 487 XAHS 447 XAVS 407 XAMS 1150 Cd7 XATS 1050 Cd7 XAHS 950 Cd7 XAVS 900 Cd7 07 2014 ...

Page 3: ...urer does not accept any liability for any damage arising for modifications additions or conversions made without the manufacturer s approval in writing Copyright 20 4 Atlas Copco Airpower n v Antwerp Belgium Any unauthorized use or copying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings 1092 0381 48 ...

Page 4: ...Options 30 2 6 1 ABS brakes 30 2 6 2 Aftercooler and waterseparator 30 2 6 3 Reheater 30 2 6 4 PD filter 30 2 6 5 QD filter 30 2 6 6 Spark arrestor 30 2 6 7 Inlet shut down valve 30 2 6 8 Cold weather equipment 30 2 6 9 Manifold with sensors 30 3 OPERATING INSTRUCTIONS 31 3 1 Parking towing and lifting instructions 31 3 1 1 Parking instructions 32 3 1 2 Towing instructions 33 3 1 3 Lifting instruc...

Page 5: ...ter change 70 4 9 Coolant specifications 72 4 9 1 PARCOOL EG 72 4 10 Coolant check 73 4 10 1 Monitoring coolant condition 73 4 10 2 Topping up of coolant 74 4 10 3 Replacing the coolant 74 4 11 Cleaning coolers 75 4 12 Battery care 75 4 12 1 Electrolyte 76 4 12 2 Activating a dry charged battery 76 4 12 3 Recharging a battery 77 4 12 4 Battery maintenance 77 4 13 Compressor element overhaul 77 5 A...

Page 6: ...rque values 93 8 2 Compressor Engine specifications 95 8 2 1 Reference conditions 95 8 2 2 Limitations 95 8 2 3 Performance data 96 8 2 4 Design data 96 9 DATAPLATE 99 10 LEGISLATION 100 10 1 Parts subjected to Pressure Equipment Directive GB12243 89 100 10 2 Parts subjected to Simple Pressure Vessel Directive GB150 1998 100 11 MAINTENANCE RECORD 101 1092 0381 48 ...

Page 7: ...Instruction Manual 6 1092 0381 48 ...

Page 8: ...vice and maintenance providing the manual with up to date information Before handling any product take time to read the relevant instruction manual Besides giving detailed operating instructions it also gives specific information about safety preventive maintenance etc Keep the manual always at the unit location easy accessible to the operating personnel See also the safety precautions of the engi...

Page 9: ...onsuming air Processing of any other gas requires additional safety precautions typical to the application and are not included herein Neglecting the safety precautions may endanger people as well as environment and machinery endanger people due to electrical mechanical or chemical influences endanger the environment due to leakage of oil solvents or other substances endanger the machinery due to ...

Page 10: ...Mind the markings and information labels on the unit 13 In the event the safety labels are damaged or destroyed they must be replaced to ensure operator safety 14 Keep the work area neat Lack of order will increase the risk of accidents 15 When working on the unit wear safety clothing Depending on the kind of activities these are safety glasses ear protection safety helmet including visor safety g...

Page 11: ...ay that the object will be lifted perpendicular If that is not possible the necessary precautions must be taken to prevent load swinging e g by using two hoists each at approximately the same angle not exceeding 30 from the vertical 11 Locate the unit away from walls Take all precautions to ensure that hot air exhausted from the engine and driven machine cooling systems cannot be recirculated If s...

Page 12: ...ctricity Never spill nor leave oil fuel coolant or cleansing agent in or around the unit 14 All doors shall be shut during operation so as not to disturb the cooling air flow inside the bodywork and or render the silencing less effective A door should be kept open for a short period only e g for inspection or adjustment 15 Periodically carry out maintenance works according to the maintenance sched...

Page 13: ...n 2 Parts shall only be replaced by genuine Atlas Copco replacement parts 3 All maintenance work other than routine attention shall only be undertaken when the unit is stopped Steps shall be taken to prevent inadvertent starting In addition a warning sign bearing a legend such as work in progress do not start shall be attached to the starting equipment On engine driven units the battery shall be d...

Page 14: ...er Check the direction of rotation of electric motors when starting up the machine initially and after any alteration to the electrical connection s or switch gear to check that the oil pump and the fan function properly 20 Maintenance and repair work should be recorded in an operator s logbook for all machinery Frequency and nature of repairs can reveal unsafe conditions 21 When hot parts have to...

Page 15: ...working temperature Tmin in Centigrade Fahrenheit the capacity of the vessel V in l US gal Imp gal cu ft 2 The pressure vessel is only to be used for the applications as specified above and in accordance with the technical specifications Safety reasons prohibit any other applications 3 National legislation requirements with respect to re inspection must be complied with 4 No welding or heat treatm...

Page 16: ... operated at pressures not less than 75 of the set pressure to ensure free and easy movement of internal parts The frequency of tests is influenced by factors such as the severity of the operating environment and aggressiveness of the pressurised medium Soft seals and springs should be replaced as part of the maintenance procedure Do not paint or coat the installed safety valve see also 4 5 Preven...

Page 17: ...ided with a continuous regulating system and a blow off valve which is integrated in the unloader assembly The valve is closed during operation by air receiver pressure and opens by air receiver pressure via the compressor element when the compressor is stopped When the air consumption increases the air receiver pressure will decrease and vice versa This receiver pressure variation is sensed by th...

Page 18: ... lined with sound absorbing material Lifting beam A lifting beam is accessible when a small door at the top is opened Control panel The control panel grouping the air pressure gauge control switch etc is placed at the left hand rear end corner Data plate The compressor is furnished with a data plate showing the product code the unit serial number and the working pressure see chapter 9 Dataplate Se...

Page 19: ... Atlas Copco synthetic compressor oil Atlas Copco mineral engine oil Manual Read the instruction manual before working on the battery Reset fuse On off button Prohibition to open air valves without connected hoses Rotation direction Inlet Outlet Compressor oil drain Read the instruction manual before starting Service every 24 hours ...

Page 20: ...Use diesel fuel only 5 5 bar 80 psi Tyre pressure Sound power level in accordance with Directive 00 14 EEC expressed in dB A Fork lifting permitted Don t lift here Read the instruction manual before lifting Filler cap coolant Read the instruction manual before topping up with coolant Service point Circuit breaker Do not run the compressor when the baffles are not in the right position ...

Page 21: ... TB SN RPS CBE F1 FLS CT CLS DPeo DPoc DPr DPce DPar ETS ATS H FL Reference Name A Alternator AFce Air Filter compressor element AFe Air Filter engine AFS Air Filter Switch AOV Air Outlet Valves AR Air Receiver ATS Ambient Temperature Sensor B Battery BH Brake Handle CBE Cubicle for Electrical devices CE Compressor Element CLS Coolant Level Switch CP Control Panel CT Coolant Tank ...

Page 22: ... Cap fuel tank FCc Filler Cap coolant FFc Fuel Filter Caterpillar FFpc Fuel Prefilter Caterpillar FL Flash Light FLG Fuel Level Gauge FLS Fuel Level Sensor FPco Filler Plug oil compressor element FT Fuel Tank H Horn IC Intercooler LV Loading Valve MPV Minimum Pressure Valve OC Oil Cooler OFce Oil Filter compressor element OFe Oil Filter engine OLG Oil Level Gauge R Radiator RPS Regulating Pressure...

Page 23: ...1092 0381 48 2 4 Regulating system 2 4 1 Overview Reference Name AFce Air Filter compr element AFe Air Filter engine AFS Air Filter Switch AOV Air Outlet Valves AR Air Receiver BOV Blow Off Valve BVof Bypass Valve oil filter ...

Page 24: ... MPV Minimum Pressure Valve OC Oil Cooler OFce Oil Filter compressor element OLG Oil Level Gauge OS Oil Separator OSV Oil Stop Valve PS Pressure Sensor RPS Regulating Pressure Sensor RV Regulating Valve SC Safety Cartridge SL Scavenge Line SV Safety Valve TBV Thermostatic Bypass Valve TS Temperature Sensor TV Throttle Valve UA Unloader Assembly VH Vent hole VV Vacuator Valve WPG Working Pressure G...

Page 25: ...l is removed from the air oil mixture The oil collects in the receiver and on the bottom of the separator element The air leaves the receiver via a minimum pressure valve MPV which prevents the receiver pressure from dropping below the minimum working pressure even when the air outlet valves are open specified in section 8 3 2 Limitations This ensures adequate oil injection and prevents oil consum...

Page 26: ...il for rotor lubrication cooling and sealing is injected through holes in the gallery Lubrication of the bearings is ensured by oil injected into the bearing housings The injected oil mixed with the compressed air leaves the compressor element and re enters the air receiver where it is separated from the air as described in section 2 4 2 Air flow The oil that collects in the bottom of the oil sepa...

Page 27: ...matches the air output to the air consumption The air receiver pressure is maintained between the pre selected working pressure and the corresponding unloading pressure When starting the compressor the throttle valve TV is kept closed via receiver pressure The compressor element CEhp CElp takes in air and pressure builds up in the receiver AR The throttle valve TV is closed The air output is contr...

Page 28: ...r 14 504 psi When the air consumption is resumed the blow off valve BOV closes and the throttle valve TV gradually opens the air intake and the electronic speed regulator increases the engine speed The construction of the regulating valve RV is such that any increase decrease of the air receiver pressure above the pre set valve opening pressure results in a proportional increase decrease of the co...

Page 29: ...3 15 Size 2 C9 LP Reference Name C1 Spare I O F1 Fuse 15A G1 Battery G2 Battery G3 Alternator H4 5 Warning flasher lights H6 Horn K0 Relay Starter motor K1 Relay Aux starter LS1 Level Switch Coolant level warning LS2 Level Switch Coolant level shutdown LT1 Level sensor Fuel level ...

Page 30: ...Control Module Caterpillar PS1 Pressure Switch Airfilter PT1 Pressure sensor Vessel Pressure PT2 Pressure sensor Regulating Pressure S1 Emergency stop button TT1 Temperature sensor PT1000 LP Element temperature TT3 Temperature sensor PT1000 Ambient temperature Y1 Loading Valve Reference Name ...

Page 31: ...harcoal filtration unit can be specified with the aftercooler package This removes oil and oil vapour content to 0 003 mg m3 Refinery equipment A combined certified spark arrestor and engine overrun protection package are available for use in applications in hasardous environments In the event of engine overspeed a pneumatically controlled solenoid valve closes off the air inlet and the fuel suppl...

Page 32: ...y all relevant 1 Safety precautions Before putting the compressor in to use check the brake system as described in section 5 5 1 Brake shoe adjustment no ABS After the first 100 km travel Check and retighten the wheel nuts and towbar bolts to the specified torque See section 8 1 Torque values Check the brake adjustment See section 5 5 1 Brake shoe adjustment no ABS ...

Page 33: ...pwards and secure it by connecting the chain 4 to the eye 5 Place the compressor as level as possible however it can be opertated temporarily in an out of level position not exceeding 15 If the compressor is parked on sloping ground immobilize the compressor by placing wheel chocks available as option in front of or behind the wheels Locate the rear end of the compressor upwind away from contamina...

Page 34: ... the towing equipment of the vehicle matches the towing eye The height of the towing device of the vehicle must be 815 845 mm 31 8 33 in Before moving the compressor switch it off 3 3 1 2 1 Attach the compressor to the towing vehicle 2 Move hand brake lever 1 in the direction of the arrow till stop and connect safety chain to the towing vechicle 3 Connect the urgent brake cable to the vehicle ...

Page 35: ...lift truck or crane with sufficient capacity weight see indication on 9 Dataplate See to it that the compressor will be lifted vertically and remains level Lifting positions of unit Lifting acceleration and retardation must be kept within safe limits max 2xg Helicopter lifting is not allowed ...

Page 36: ...released 4 Check the level of the compressor oil See section 4 7 2 Check compressor oil level The pointer of oil level gauge OLG should register in the green range Add oil if necessary See section 4 6 1 Synthetic compressor oil PAROIL S for the oil to be used Before removing oil filler plug FP ensure that the pressure is released by opening an air outlet valve 5 Check that the fuel tank contains s...

Page 37: ...81 48 Step Action 10 Attach the air line s to the closed air outlet valve s Connect the safety chain No external force may be applied to the air outlet valve s e g by pulling hoses or by connecting equipment directly to the valve s ...

Page 38: ...ition ON The instrument panel will now perform a brief selftest Push the start button and the starter motor will automatically try to start the engine After cleaning draining the fuel tanks the system is filled with air Before starting the engine operate the fuelpump on the fuelfilter to fill the fuelsystem Operate the pump until 1 the system is under pressure When under pressure the engine will s...

Page 39: ...g this button will stop the compressor in a controlled way LOAD button Pressing this button will initiate the Auto Load function or commands the compressor to load depending on actual status command the compressor to switch to Not Loaded when in Load MEASUREMENTS VIEW button By pressing this button you can toggle between Measurements View and Main View SETTINGS VIEW button By pressing this button ...

Page 40: ... compressor element Check the engine oil pressure the coolant temperature and display of control box Avoid the engine running out of fuel Nevertheless if this happens fill the fuel tank and prime the fuel system to speed up starting see section 3 3 4 Overview icons 3 3 3 Battery switch Make sure the fuel tank is filled up when INTERNAL FUEL is selected The compressor is equipped with a battery swi...

Page 41: ...tion DPF REGENERATION High Exhaust System Temperature Means that the Diesel Particle Filter is being regenerated DPF REGENERATION NEEDED Means that the Diesel Particle Filter needs to be regenerated Please force DPF Regeneration DPF REGENERATION Diesel Particle Filter Regeneration Inhibited Means that the DPF regeneration is inhibited even if all criteria to activate a regeneration are met MAIN VI...

Page 42: ...ve the controller will show its dedicated icon PRESET Depending of which Pressure and or Flow setting is active the controller will show its dedicated icon OPERATION MODE Local OPERATION MODE Remote OPERATION MODE PC Control OPERATION MODE Automatic OPERATION MODE Automatic Mode is active but the Auto Start and Auto Stop function are both inactive OPERATION MODE Block Mode ALARM Active not acknowl...

Page 43: ...og Lists can be selected and entered to access the sublist MAIN VIEW LOADED 1300RPM 22 4bar 41 1286h 22 4 MEASUREMENTS LOADED 1300RPM 22 4bar 41 1286h Running Hours 1286h ECU Engine rpm 1300 rpm ECU Requested Speed 1300 rpm ECU DPF Soot Load 24 Vessel Pressure 22 4 bar HP Element Temperature 101 C Ambient Temperature 27 C SETTINGS LOADED 1300RPM 22 4bar 41 1286h 1000 GENERAL SETTINGS 2000 DIGITAL ...

Page 44: ...iew The actual vessel pressure is shown If the measured vessel pressure is higher than 1 5 bar the unit will not start The vessel pressure has to be lowered by opening the blow down valve After power up the vessel pressure normally is low enough to proceed with the starting procedure The display now shows If the Power switch is turned to the OFF position while the vessel is blowing down it will no...

Page 45: ...y that it will start Active Buttons Start Button to initiate Start command Load Button to activate Automatic Load Measurement View Button Settings View Button Alarms View Button Active Buttons Stop Button to cancel Start command Load Button to activate Automatic Load Measurement View Button Settings View Button Alarms View Button MAIN VIEW PREPARING FOR START 0 0 RPM 0 0bar 41 1286h MAIN VIEW PREP...

Page 46: ...ers of the engine controller The engine starts crancking the display shows The engine cranks until 800 rpm is reached Active Buttons Stop Button to cancel Start command Load Button to activate Automatic Load Measurement View Button Settings View Button Alarms View Button MAIN VIEW READING ENGINE DATA 0 0 RPM 0 0bar 41 1286h MAIN VIEW ENGINE PREHEATING 0 0 RPM 0 0bar 41 1286h 800RPM 324RPM 0RPM MAI...

Page 47: ...um rpm until the engine s coolant temperature reaches 40 C with a minimum time of 15 seconds and a maximum time of 300 seconds The display now shows Active Buttons Stop Button to cancel Start command Load Button to activate Automatic Load Measurement View Button Settings View Button Alarms View Button 120s 54s 0s MAIN VIEW ENGINE RESTING RPM 0 0bar 41 1286h MAIN VIEW ENGINE WARMING UP 1200RPM 3 3 ...

Page 48: ...he requested 4 5 bar in order to be able to load the machine Only applicable for 2 stage machines Active Buttons Stop Button to cancel Start command Load Button to activate Automatic Load Measurement View Button Settings View Button Alarms View Button Active Buttons Stop Button to cancel Start command Load Button to initiate Automatic Load Measurement View Button Settings View Button Alarms View B...

Page 49: ...rder to meet the requested working pressure at the most economical fuel usage Active Buttons Stop Button to cancel Start command Load Button to cancel Load command Measurement View Button Settings View Button Alarms View Button Active Buttons Stop Button to cancel Start command Load Button to cancel Load command Measurement View Button Settings View Button Alarms View Button MAIN VIEW PREPARING TO...

Page 50: ...arting Set the Pressure Flow Setpoint When the controller is in the Main View shift between PRESSURE and FLOW VIEW with right left arrows Press ENTER for 2 seconds and the middle section becomes green setting can be edited Active Buttons Stop Button to cancel Start command Load Button to cancel Load command Measurement View Button Settings View Button Alarms View Button The doors must be closed du...

Page 51: ... run at minimum rpm for 3 minutes before it will stop If the Soot Load in the diesel particulate filter is above 30 when a stop command is given the controller will ask the user if it is allowed to perform a complete DPF Regeneration cycle before stopping When ENTER is pressed the HEST icon will appear See paragraph ALWAYS FIRST SHUT OFF THE CONTROLLER AND WAIT UNTIL THE DISPLAY IS DARK BEFORE SWI...

Page 52: ...chine is shutdown due to a critical alarm or an emergency stop the display will show Active Buttons Start Button to initiate Start command Measurement View Button Settings View Button Alarms View Button Active Buttons Start Button to initiate Start command Measurement View Button Settings View Button Alarms View Button MAIN VIEW ENGINE COOLING DOWN 1200RPM 6 0bar 41 1286h 180s 84s 0s MAIN VIEW ENG...

Page 53: ...shut off the controller and wait until the display is dark before switching the battery switch to position OFF Diesel Particulate Filter Regeneration 3 3 10 DIESEL PARTICULATE FILTER REGENERATION When the Diesel Particle Filter regeneration process is kept at its default AUTOMATIC setting then the DPF regeneration will be performed automatically when the Soot Load exceeds 60 The controller display...

Page 54: ... Cooldown When an LSR is ongoing while the soot load is less than 60 and the engine speed changes engine is stopped machine gets loaded then the DPF Regeneration process will be stopped If the Soot Load is higher than 30 when cooling down should start then an LSR is expected to be started the controller will ask If Enter is pressed within 10 seconds then the controller will allow the DPF regenerat...

Page 55: ... DPF Regeneration is Inhibited or when the engine does not get sufficient possibility to automatically perform a full DPF Regeneration the Soot Load will exceed the normal levels The controller will show the DPF Regeneration Needed Icon In case of Inhibited DPF Regeneration the DPF Regeneration Needed Icon will overwrite the DPF Inhibited Icon Required Action Force DPF Regeneration see paragraph F...

Page 56: ...machine will be prevented to Load Required Action Acknowledge the LOAD PREVENTION HIGH DPF SOOT LOAD inhibit load alarm press Enter while in the Main View Force DPF Regeneration see paragraph FORCE DPF REGENERATION When a DPF Regeneration is started the DPF Regeneration Needed icon will disappear and the HEST icon will pop up SOOT LOAD reaches 98 When no DPF regeneration is forced the controller w...

Page 57: ...ped the DPF Regeneration Needed icon will disappear engine electronics are powered down Force DPF Regeneration If DPF Regeneration is Inhibited Machine is not running Power the controller down At next power up the DPF Regeneration settings will be back to default and an Automatic DPF Regeneration will take place at the soonest appropriate moment Machine is running Press the Settings View Button En...

Page 58: ...e used see Control Panel Acknowledge an Alarm If an alarm becomes active for example a Low Fuel Level Warning then this alarm can be acknowledged by pressing the ENTER button If the fuel level is still low the view will change to As soon as the fuel level is higher than the warning level the alarm icon will automatically disappear As long as there is an alarm icon in the middle of the bottom part ...

Page 59: ...ain View or in the menu you require Set Language Press the SETTINGS VIEW button scroll to 1000 GENERAL SETTINGS press ENTER scroll to 1300 LANGUAGES ENTER the LANGUAGES menu ENTER the SETTINGS parameter scroll to the preferred language press ENTER Now press BACK until you re back in the Main View or in the menu you require Set Units Press the SETTINGS VIEW button scroll to 1000 GENERAL SETTINGS pr...

Page 60: ...nu you require Go To Diagnostics Press the SETTINGS VIEW button scroll to 1000 GENERAL SETTINGS press ENTER scroll to 1150 DIAGNOSTICS ENTER the Diagnostics menu ENTER the ENABLE parameter scroll to ON and press ENTER Now the ECU will get PAC ignition and one can perform ECU diagnostics read DM1 List DM2 List ECU values perform engine diagnostics Now press BACK until you re back in the Main View o...

Page 61: ...utdown Xc 3680 OSV PRESSURE SENSOR CIRCUIT Controlled Stop Xc 3720 INTERSTAGE PRESSURE SENSOR CIRCUIT Warning Xc 4000 L P ELEMENT TEMPERATURE HIGH Warning Xc 4010 L P ELEMENT TEMP ALARM 2 Controlled Stop Xc 4020 L P ELEMENT TEMP ALARM 3 Shutdown Xc 4040 L P ELEMENT TEMP SENSOR CIRCUIT Shutdown Xc 4070 AMBIENT TEMPERATURE SENSOR CIRCUIT Warning Xc 4100 AIR DISCHARGE TEMPERATURE ALARM 1 Warning Xc 4...

Page 62: ...OOLER TEMPERATURE ECU FUEL PRESSURE ECU FUEL FILTER PRESSURE ECU WATER IN FUEL ECU OIL LEVEL ECU OIL FILTER PRESSURE ECU OIL PRESSURE ECU TURBO BOOST PRESSURE ECU TURBO OIL PRESSURE ECU INTAKE MANIFOLD TEMPERATURE ECU AIR INLET PRESSURE ECU COOLANT TEMPERATURE ECU COOLANT LEVEL ECU SUPPLY VOLTAGE ECU AMBIENT AIR TEMPERATURE ECU AIR INLET TEMPERATURE ECU FUEL TEMPERATURE 7030 ECU ENGINE COOLANT TEM...

Page 63: ... The manufacturer does not accept any liability for any damage arising from the use of non original parts and for modifications additions or conversions made without the manufacturer s approval in writing ECU OIL TEMPERATURE ECU ENGINE SPEED ECU INJECTOR 1 ECU INJECTOR 2 ECU INJECTOR 3 ECU INJECTOR 4 ECU INJECTOR 5 ECU INJECTOR 6 ECU INJECTOR 7 ECU INJECTOR 8 ECU SOOT LOAD 3 3 13 Emergency stop Wh...

Page 64: ... the uptime of the unit The order numbers of the Service Kits are listed in the Atlas Copco Parts List ASL 4 4 Storage Run the compressor regularly e g twice a week until warm Load and unload the compressor a few times to operate the unloading and regulating components Close the air outlet valves after stopping 4 5 Preventive maintenance schedule for the compressor The schedule contains a summary ...

Page 65: ...just Check Adjust Safety valve 10 Test Door hinges Grease Grease Towing eye shaft or ball coupling and its shaft Grease Grease Shut down switches Check Pressure drop over separator element 2 Measure Replace Fan V belts 3 Adjust Adjust Adjust Fuel tank Clean Clean Compressor oil 8 Change Compressor oil filter 6 Replace Replace Coolant 3 5 9 Analyse Change Air filter element 1 Replace Engine oil 3 4...

Page 66: ...ters regularly Gummed or clogged filters mean fuel starvation and reduced engine performance The quality of the fuel determines the frequency of renewal 8 PAROIL M 9 The following part numbers can be ordered from Atlas Copco to check on inhibitors and freezing point 2913 0028 00 refractometer 2913 0029 00 pH meter 10 See section 5 3 Safety valve 11 See section 3 2 Before starting 12 The engine inl...

Page 67: ...r Engine between 30 Centigrade and 40 Centigrade PAROIL S PAROIL 15W40 between 5 Centigrade and 30 Centigrade PAROIL M PAROIL S PAROIL 15W40 between 20 Centigrade and 5 Centigrade PAROIL S PAROIL 5W30 Never mix synthetic with mineral oil Remark When changing from mineral to synthetic oil or the other way around you will need to do an extra rinse After doing the complete change procedure to synthet...

Page 68: ...5 28 Us gal can 4 40 Imp gal can 0 70 cu ft can 1615 5951 00 209 liter barrel 55 17 Us gal barrel 45 98 Imp gal barrel 7 31 cu ft barrel 1615 5952 00 Liter US gal IMP gal Cu ft Order number 5 liter can 1 32 Us gal can 1 1 Imp gal can 0 18 cu ft can 1615 5947 00 20 liter can 5 28 Us gal can 4 4 Imp gal can 0 7 cu ft can 1615 5948 00 209 liter barrel 55 18 Us gal barrel 45 98 Imp gal barrel 7 32 cu ...

Page 69: ...ssor oil The pointer of the oil level gauge 1 must register in the upper extremity of the green range Add oil if necessary 4 8 Oil and oil filter change 4 8 1 Engine oil and oil filter change See section 4 5 Preventive maintenance schedule for the compressor Before removing the oil filler plug 2 ensure that the pressure is released by opening an air outlet valve 3 ...

Page 70: ...re is released through the automatic blow down valve Make sure that all pressure is released by loosening the filler plug 1 one turn 2 Wait a few minutes until the oil level is constant 3 Remove the filler plug 1 and top up with oil until the pointer of the oil level gauge 2 is in the upper part of the green area 4 Reinstall and tighten the filler plug 1 ...

Page 71: ...n valve Unscrew the oil filler plug 2 one turn This uncovers a vent hole which permits any pressure in the system to escape 2 Drain the compressor oil by removing all relevant drain plugs 4 Catch the oil in a drain pan Screw out the filler plug 2 to speed up draining After draining place and tighten the drain plugs 4 3 Remove the oil filters 1 e g by means of a special tool Catch the oil in a drai...

Page 72: ...al 1092 0381 48 71 7 Stop the compressor wait a few minutes and top up with oil until the pointer of the oil level gauge is in the upper part of the green area Never add more oil Overfilling results in oil consumption ...

Page 73: ...fering improved heat transfer and complete corrosion protection to preserve wet liners cylinder head radiator etc Optimum premixed 50 50 dilution ratio offers antifreeze protection to 40 Centigrade 40 Fahrenheit 4 9 1 PARCOOL EG Liter US gal IMP gal Cu ft Order number 5 liter can 1 32 Us gal can 1 1 Imp gal can 0 18 cu ft can 1604 5308 00 25 liter can 6 6 Us gal can 5 5 Imp gal can 0 88 cu ft can ...

Page 74: ...below 7 or above 9 5 the coolant should be replaced Glycol concentration measurement To optimise the unique engine protection features of the PARCOOL EG the concentration of the Glycol in the water should be always above 33 vol Mixtures with more than 68 vol mix ratio in water are not recommended as this will lead to high engine operating temperatures A refractometer can be ordered from Atlas Copc...

Page 75: ...recycled in accordance with laws and local regulations Flush Flush twice with clean water Used coolant must be disposed or recycled in accordance with laws and local regulations From the Atlas Copco Instruction book determine the amount of PARCOOL EG required and pour into the radiator top tank It should be clearly understood that the risk for contamination is reduced in case of proper cleaning In...

Page 76: ...et at max power Close the service door s 4 12 Battery care If the battery is still dry it must be activated as described in section 4 12 2 Activating a dry charged battery Remove any dirt from the coolers with a fibre brush Never use a wire brush or metal objects To avoid damaging the coolers angle between jet and coolers should be approx 90 Protect the electrical and controlling equipment air fil...

Page 77: ...bove 10 Centigrade 50 Fahrenheit Remove cover and or plug from each cell Fill each cell with electrolyte until the level reaches the mark on the battery If there is no mark on the battery the level must be above the plates for at least 10 mm 0 4 in to 15 mm 0 6 in Rock the battery a few times so that possible air bubbles can escape wait 10 minutes and check the level in each cell once more if requ...

Page 78: ...20 gives safe charging current in Amp 4 12 4 Battery maintenance Keep the battery clean and dry Keep the electrolyte level above the plates or at the indicated level Level above plates at least 10 mm 0 4 in to 15 mm 0 6 in Top up with distilled water only Keep the terminals and clamps tight clean and lightely covered with petroleum jelly 4 13 Compressor element overhaul When a compressor element i...

Page 79: ...d to raise the pressure and decreased to lower it by turning the adjusting wheel clockwise and anti clockwise respectively To adjust the normal working pressure proceed as follows 1 Loosen the lock nut of the regulating valve 2 Release Regulating Valve turn out 3 With the outlet valves AOV closed adjust the regulating valve RV until a pressure is reached of nominal pressure 1 4 bar 20 psi 4 Lock t...

Page 80: ...ter Reference Name 1 Snap clips 4x 2 Dust trap cover 3 Safety cartridge 4 Filter element 5 Filter housing 6 Vacuator valve The Atlas Copco air filters are specially designed for the application The use of non genuine air filters may lead to severe damage of the engine and or compressor elements ...

Page 81: ...element and the safety cartridge Air filter The instructions apply to one air filter and should be repeated for both air filters engine and air filters compressor Step Action 1 Release the snap clips 1 and remove the dust trap cover 2 Clean the inside of the cover 2 Withdraw the filter element 4 and safety cartridge 3 from the housing 5 Discard the filter element when damaged ...

Page 82: ... dirty safety cartridge 3 is an indication of a malfunctioning filter element Replace the filter element and the safety cartridge at the same time New elements should be inspected for tears and punctures before installation The safety cartridge cannot be cleaned 3 Reassemble in reverse order of dismantling 4 Inspect and tighten all air intake connections Step Action Daily drain condensate ...

Page 83: ...done by screwing the cap of the valve anti clockwise A check of the set pressure once a year according to the local regulations This check cannot be done on the compressor and must be carried out on a proper test bench All adjustments or repairs are to be done by an authorized representative of the valve supplier see section 1 7 Specific safety precautions ...

Page 84: ... film of gas oil to new element seals 6 Screw on filter 2 3 and filterelement 4 tightly by hand 7 Open head vent and operate pump 5 Close vent when fuel begins to purge 8 Check for leaks retighten if necessary Step Action 1 Open bowl drain valve 1 operate pump 5 and pump water out 2 Close drain valve 1 Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help preve...

Page 85: ...put in operation for the first time Running out of fuel Storage Replacement of the fuel filter Open the fuel priming pump and operate the fuel priming pump 5 until a strong pressure is felt This procedure will require considerable strokes Lock the fuel priming pump 5 Do not loosen the fuel lines at the fuel manifold The fittings may be damaged and or a loss of priming pressure may occur when the f...

Page 86: ...back the adjustment bolt A by approximately one turn until no braking effect can be felt when the wheel is turned in a forward direction Check the position of the brake equalizer compensators with the parking brake applied Positioned at right angles to the brake rods even play on both wheel brakes Re adjust brakes if necessary As a check apply the parking brake slightly and check that the braking ...

Page 87: ...position B to adjust length3 Rotate the nuts on position to adjust length1 Use 200 300 N force to pull or push the brake handle several times then position the handle on the not engaged tooth position adjust again if necessary Brake cable adjustment Test brake Operate brake to working level check the lock part which need to locate half or three uarters of range tooth F q ...

Page 88: ...f torque to tight nuts which used in U bolt 240 N m The maximum turning angle is 39 degree whether go head or back off Otherwise towbar will be damaged even axle 2 Check the pressure of wheels every three month 3 Grease axle every three month 4 For front turning system the frist adjustment must be finished three month later and check it when check vehicle 5 It s free maintenance for lef spring ...

Page 89: ...moved and inspected by an Atlas Copco Service representative Blow down valve stuck in open position Check and correct as necessary Loading valve LV leaking past O ring With compressor running at max load speed disconnect hose leading to unloader If air leaks from the hose remove and inspect loading valve Replace damaged or worn O rings Oil separator element clogged Have element removed and inspect...

Page 90: ...nd 2 long setscrews first remove the short screws then release the spring tension unscrewing the long ones Minimum pressure valve malfunctioning Remove and inspect valve Blow off valve malfunctioning Remove and inspect valve Possible faults Corrective actions Engine oil pressure too low Refer to the engine instruction manual Compressor or engine overheating See corrective actions Compressor overhe...

Page 91: ...ns Insufficient compressor cooling Locate compressor away from walls when banked with other compressors leave space between them Oil cooler clogged externally Clean oil cooler Refer to section 4 11 Cleaning coolers Oil cooler clogged internally Consult Atlas Copco Oil filters clogged Replace oil filters Oil level too low Check oil level Top up with recommended oil if necessary Thermostatic by pass...

Page 92: ...ity air equipment Not included Aftercooler waterseparator Aftercooler waterseparator reheater Aftercooler waterseparator PD Aftercooler waterseparator PD reheater Aftercooler waterseparator PD QD Aftercooler waterseparator PD QD reheater Control panel Language English Dutch Swedish German French Italian Spanish Norwegian Danish Portuguese Greek Finnish General options Special application equipment...

Page 93: ...Instruction Manual 92 1092 0381 48 Additional literature set Special frame color Special canopy color Not included One color Two colors Packaging Not included Wooden case ...

Page 94: ...rque values Axles to frame Compressor to frame Thread size Torque value Nm lbf ft M6 9 6 64 M8 23 16 97 M10 46 34 69 M12 80 59 04 M14 125 92 25 M16 205 151 29 Thread size Torque value Nm lbf ft M6 15 11 07 M8 39 28 78 M10 78 57 56 M12 135 99 63 M14 210 154 98 M16 345 254 61 Assemblies Torque value Nm lbf ft Wheel nuts 270 199 26 Bolts front axle frame 205 151 29 Bolts rear axle frame 205 151 29 As...

Page 95: ...uffer 46 33 95 Bolts buffer frame 23 16 97 Assemblies Torque value Nm lbf ft Bolts lifting beams yoke M12 125 92 25 Bolts lifting beams yoke M16 205 151 29 Bolts lifting beams A Frames 205 151 29 Bolts A Frames frame 205 151 29 Assemblies Torque value Nm lbf ft Pebra hose clamps on all IC radiator hoses 12 8 85 Secure the drain cock and tank cap of the fuel tank handtight ...

Page 96: ...e C 20 20 20 20 F 68 68 68 68 Nominal effective working pressure bar e 8 6 10 3 12 14 psi 125 150 175 200 Designation XAMS 1150 C9 XATS1050 C9 XAHS950 C9 XAV900 C9 Minimum effective receiver pressure bar e 4 4 4 4 psi 58 58 58 58 Maximum effective receiver pressure compressor unloaded bar e 10 11 7 13 4 15 4 psi 145 170 194 223 Maximum ambient temperature at sea level C 50 50 50 50 F 122 122 122 1...

Page 97: ...7 28 28 28 2 lb h 62 62 7 62 7 63 1 at unload kg h 24 1 24 1 23 5 23 2 lb h 53 9 53 9 52 6 51 8 Specific fuel consumption g m3 24 02 26 10 28 14 30 90 dram cu ft 39 10 6 42 10 6 45 10 6 49 5 10 6 Typical oil content of compressed air mg m3 3 3 3 3 dram cu ft 1 6 10 6 1 6 10 6 1 6 10 6 1 6 10 6 Engine oil consumption maximum g h 112 4 113 112 1 112 8 oz h 4 3 9 4 4 Compressed air temperature at out...

Page 98: ...ders 6 Bore mm 112 in 4 41 Stroke mm 149 in 5 87 Swept volume l 8 81 cu in 538 Output according to DIN 6271 at normal shaft speed kW 224 hp 300 Load factor 85 Capacity of oil sump Initial fill l 34 US gal 9 Imp gal 7 5 cu ft 1 2 Refill max 1 l 32 US gal 8 5 Imp gal 7 cu ft 1 13 Capacity of cooling system l 54 US gal 14 3 Imp gal 11 9 cu ft 1 91 1092 0381 48 XAMS1150CD7 XATS1050CD7 XAHS950CD7 XAVS9...

Page 99: ... US gal 21 1 21 1 Imp gal 17 6 17 6 cu ft 2 83 2 83 Net capacity of air receiver l 164 164 US gal 43 3 43 3 Imp gal 36 1 36 1 cu ft 5 79 5 79 Capacity of fuel tanks l 796 796 US gal 212 3 212 3 Imp gal 175 1 175 1 cu ft 27 9 27 9 Air volume at inlet grating approx 1 m3 s 13 1 13 1 cfm 2 7 104 2 7 104 Designation all units Length mm 5640 in 220 Width mm 2100 in 81 9 Height mm 2460 in 95 9 Weight re...

Page 100: ...Instruction Manual 9 Dataplate 1092 0381 48 99 ...

Page 101: ...ressure bar e 16 16 18 18 psi 232 232 261 261 Design temperature C 130 130 130 130 F 266 266 266 266 XAMS 1150 CD7 XATS 1050 CD7 XAHS 950 CD7 XAVS 900 CD7 Standard Cold start equipment Standard Cold start equipment Design pressure bar e 18 18 18 18 psi 261 261 261 261 Design temperature max C 130 130 130 130 F 266 266 266 266 Design temperature min C 10 25 10 25 F 14 13 14 13 Volume l 164 164 164 ...

Page 102: ...101 Instruction Manual 10 Maintance Running hour Date Contents Signature 50 Please do maintance work in time and fill this table 1092 0381 48 ...

Page 103: ...102 Instruction manual Runing hour Date Contents Signature Please do maintance work in time and fill this table 1092 0381 48 ...