Atlas Equipment Atlas PV-10HPX, Installation & Operation Manual

Page 1: ...1 Model PV10PX Revised 05 25 2021 ...

Page 2: ...TS Product Features and Specifications 3 Installation Requirement 5 Steps of Installation 7 Exploded View 30 Test Run 42 Operation Instruction 44 Maintenance 45 Trouble Shooting 46 Lift Disposal 46 Warranty 47 ...

Page 3: ...n cylinder Self lubricating UHMW Polyethylene sliders and bronze bushings Single point safety release with dual safety design Clear floor design provides unobstructed floor use Overhead safety shut off device prevents vehicle damage MODEL PV10PX SPECIFICATIONS Arm Swings View Model Style Lifting Capacity Lifting Time Lifting Height Overall Height Overall Width Minimum Pad Height Motor PV10PX Clear...

Page 4: ...4 Attention Please make sure to place the arms in correct position before driving vehicle onto lift Fig 3 ...

Page 5: ...LS REQUIRED Rotary Hammer Drill Φ19 Hammer Level Bar English Spanner 12 Ratchet Spanner With Socket 28 Wrench set Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 3 5 8 Lock Wrench 10 13 14 15 17 19 24 27 30 Fig 4 ...

Page 6: ...o so may result in lift and or vehicle falling 1 Concrete must be thickness 4 minimum without reinforcing steel bars and must be completely dry before lift installation 2 Concrete must be in good condition and must be of test strength 3 000 psi 210kg cm minimum 3 Floors must be level with no cracks or holes E POWER SUPPLY 220volt single phase source on a 30amp breaker with minimum of 10 gauge wire...

Page 7: ...er s chalk line to establish installation layout of columns See Fig 7 C Check the parts before assembly 1 Packaged lift and hydraulic power unit See Fig 8 2 Move the lift aside with a forklift or hoist and open the outer packing carefully and move aside the top connecting assy and parts box See Fig 9 Shipment Parts list Outer column Parts box Fig 8 Fig 9 Chalk Line 139 Fig 7 ...

Page 8: ...ower column with a forklift or hoist take down the package stand then take off the lower outer column take out the parts in the inner column See Fig 11 5 Move aside the parts and check the parts according to the shipment parts list Open the carton of parts and check the parts according to parts box list See Fig 12 Fig 13 Fig 10 Fig 11 Lifting the machine by forklift Disassemble the package stand ...

Page 9: ...k the parts of the parts bag 1 according to parts bag list See Fig 14 7 Check the parts of the parts bag 2 according to parts bag list See Fig 15 Fig 14 Fig 15 Shipment parts list Fig 12 Pars box 115 Fig 13 102 ...

Page 10: ...10 D Install parts of extension columns See Fig 16 Fig 16 24 26 20 42 25 37 41 ...

Page 11: ...ting connect the 90 fitting connect both to cylinder and then install the cylinder in the carriages See Fig 17 Fig 17 Powerside column Offside column Place fitting in the cylinder toward the hole in the column Apply thread tape Insert the installed cylinder into Column 1 66 52 95 96 94 68 ...

Page 12: ...ording to the ceiling height and connect the inner and extension columns For PV10PX installation When the ceiling height is over 175 use high setting When the ceiling height is between 157 175 use low setting It is not allowable to install when the ceiling height is less than 157 1 High setting installation the lower hole of extension column is connected with inner column see Fig 18 2 Low setting ...

Page 13: ...hor bolts Check the columns plumbness with level bar and adjust with shims if the columns are not vertical Do not tighten the anchor bolts See Fig 20 Note Minimum embedment of Anchors is 4 Drilling Cleaning Bolting 4 Width between columns 112 1 8 Overall width 139 Adjusting with the shims 56 10 3 Fig 20 ...

Page 14: ... help of the hook of top beam put one side of top beam on top of the extension column and connect the top beam to extension column with bolts tighten the bolts See Fig 21 Fig 21 Hook on the extension columns Tighten the bolts 23 22 21 27 1 ...

Page 15: ...23 22 21 1 52 2 Assemble overhead top beam tighten the columns anchor bolts See Fig 22 Fig 22 Tighten the anchor bolts with ratchet spanner with socket Torque of tighten the anchor bolts is 150 NM or 110 Ft Lbs ...

Page 16: ...witch cable wiring diagram Connect the brown wire to the terminal 12 on limit switch and terminal 4 on control button Connect the blue wire to terminal 11 on limit switch and terminal A1 on AC contactor of power unit Connect the yellow and green wire to the earth wire terminal on limit switch and the earth wire terminal of power unit 58 60 22 21 105 103 104 23 1 52 Limit switch control bar 102 61 ...

Page 17: ...stall safety device See Fig 24 Fig 25 Fig 24 Power side safety device Fig 25 Offside safety device 12 13 14 15 16 17 1 8 7 9 10 22 11 6 70 24 18 19 12 13 14 45 44 17 52 19 18 40 50 24 51 43 70 24 47 46 48 a 49 ...

Page 18: ...18 K Raise the carriages up by hand so they are locked at the same level See Fig 26 Fig 26 ...

Page 19: ...ut the carriage s plastic cover pass cable through from the bottom of the carriages and pull out from the opening of the carriages then screw on the two cable nuts See Fig 27 Cable connecting direction Cable connecting direction Fig 27 Screw on the two cable nuts ...

Page 20: ...20 1 2 Connecting cable for high setting See Fig 28 Cable 1 Cable 2 Cable 1 High setting Fig 28 ...

Page 21: ...21 2 Low setting cable connection See Fig 29 Note Cable should go inside of the carriage Low Setting Cable 1 Cable 2 Cable 2 Fig 29 108 107 ...

Page 22: ...22 Install power unit See Fig 30 Fig 30 ...

Page 23: ...setting oil hose routing assembly See Fig 31 112 49 112 48 111 110 Fig 31 Oil hose connected to 90 fitting Oil hose and wire pass through the support bracket Oil hose pass through the cable clamp on top beam Oil Hose connecting at high setting 110 111 112 112 113 96 94 95 ...

Page 24: ... device to power side safety device pass through the top beam See Fig 32 Safety cable connected with the power side safety device Install safety cable from offside safety device Safety cable pass through small pulley bracket Fig 32 Safety cable 97 108 107 109 109 107 ...

Page 25: ...crew P Install wire protective cover See Fig 33 Fig 33 Install wire protective cover for holding the oil hose and protecting plastic hose 1 Tighten the cup head screw M6 40 2 Install wire protective cover and tighten the screw 24 30 98 87B 64 ...

Page 26: ...g 35 3 Adjust moon gear as direction of arrow See Fig 36 4 Adjust moon gear and arm lock to make it to be meshed then tighten the socket bolts of arm lock See Fig 37 Fig 34 Fig 35 use the 8 socket head wrench to loosen the socket bolt Fig 36 Locking the bolts after the moon gear and arm lock are engaged Fig 37 Loosen the Socket Bolt Snap Ring Tighten the bolt Adjusting Moon gear Install lifting ar...

Page 27: ...minals of AC contactor 3 Connecting terminal A2 to terminal L2 of AC contactor 4 Connecting the limit switch Removing the wire of connecting terminal 4 of control button and A1 of AC contactor firstly See Fig 39 then connecting wire12 brown wire of limit switch with terminal 4 of control button and connecting wire 11 blue wire with terminals A1 of AC contactor respectively Connecting the earth wir...

Page 28: ...28 Three phase motor 1 Circuit diagram See Fig 41 Fig 41 L1 3 A1 4 N Motor Line 3 L 11 12 4 Fig 40 Fig 39 Remove this line before connecting the limit switch ...

Page 29: ...b Wire 12 brown wire of limit switch connected with terminal 4 of control button Wire 11 blue wire connected with terminal A1 of AC contactor Earth wire yellow and green wire of limit switch connected with the terminal earth wire of the motor C Terminal 3 of control button connected with terminal L1 of AC contactor Fig 42 ...

Page 30: ...30 IV EXPLODED VIEW Model 211SAC Fig 43 ...

Page 31: ...2 20 10420018 Washer 8 21 10217069 Hex bolt 34 22 10206006 Washer 35 23 10206023 Self locking Nut 34 24 10420045 Washer 38 25 1061K074 Protected Ring 2 26 10420018 Self locking Nut 9 27 11217169 Top Beam Right 1 28 11217170 Top Beam Left 1 29 11420044 Pin Limit Plate 2 30 10209149 Lock Washer 12 31 10420138 Socket Bolt 4 32 11217019 Top Pulley 4 33 10217020 Bronze Bush for Pulley 6 34 11217021 Top...

Page 32: ...g Pin for Control Bar 2 62 11217475 Wire Protective cover L 1620 2 63 11217473 Wire Protective cover L 1143 High setting 2 11217474 Wire Protective cover L 711 Low setting 2 64 10206110 Cup Head Bolt M6 35 6 10206079 Cup Head Bolt M6 40 10 65 11217880 Wire Protective cover L 1320 1 11217895 Wire Protective cover L 1320 1 66 10217056 Cylinder φ50 1727 2 67 10217188 Slide Block 8 68 11217476 Carriag...

Page 33: ... 94 10206062 Straight Fitting 2 95 10207035 Extended Fitting for Cylinder 2 96 10420097 90 Fitting 2 97 10217447 Safety cable φ2 5 9150mm 1 98 1102075001 Cable Limit Plate 4 99 10217138 Corrugated pipe 1 100 10209152 Ties 5 101 10217145 Retainer 3 102 10217500B Parts Box 1 103 10206011 Cup Head Bolt 2 104 10206013 Limit Switch for Control Bar 1 105 11206042 Control lever retaining block 2 106 1020...

Page 34: ...7333 exploded view No Part Description QTY 1 10206048 Socket bolt 6 2 10209039 Washer 6 3 10209022 Washer 6 4 11206049 Moon gear 2 5 11217329 Outer arm rear 2 6 10201149 Cup head bolt 2 7 11217330 Inner arm rear 2 5 3 2 4 6 7 Fig 44 1 ...

Page 35: ...No Part Description QTY 1 10206048 Socket bolt 3 2 10209039 Lock washer 3 3 10209022 Washer 3 4 11206049 Moon gear 1 5 11217323 Right Outer arm Front 1 6 11209244 Middle arm Front 1 7 10201149 Cup Head Bolt 2 8 11217334 Inner Arm Front 1 1 2 3 4 5 6 7 8 Fig 45 ...

Page 36: ... No Part Description QTY 1 10206048 Socket bolt 3 2 10209039 Lock washer 3 3 10209022 Washer 3 4 11206049 Moon gear 1 5 11217322 Left Outer arm Front 1 6 11209244 Middle arm Front 2 7 10201149 Cup Head Bolt 2 8 11217334 Inner Arm Front 2 5 4 1 2 3 6 7 8 Fig 46 ...

Page 37: ...0 Bleeding Plug 2 66 3 10209071 Support Ring 2 66 4 10209072 Y Ring 2 66 5 10209073 O Ring 2 66 6 11209074 Piston 2 66 7 10209075 O Ring 4 66 8 11217076 Piston Rod 2 66 9 11209077 Fitting for Piston Rod 2 66 10 10209078 Dust Ring 2 66 11 11209079 Head Cap 2 66 12 10209080 O Ring 2 66 13 11209081A Bore Weldment 2 Fig 47 ...

Page 38: ...38 4 5 POWER UNIT EXPLODED VIEW 220V 60Hz Single Phase Fig 48 ...

Page 39: ...81400365 O ring 1 16 10209152 Ties 1 17 85090167 Magnet 1 18 81400290 Filter 1 19 81400413 Steel Motor 1 20 10420070 Push button 1 21 41030055 AC connector 1 22 81400528 Motor terminal box cover 1 23 71111171 AMGO power unit label 1 24 81400560 Throttle valve 1 25 81400266 Relief valve 1 26 81400284 Inner hex iron plug 1 27 10720118 Hair pin 1 28 81400451 Release valve handle 1 29 10209020 Plastic...

Page 40: ...40 4 6 Illustration of hydraulic valve for power unit Fig 49 Check valve Oil outlet Oil return port Release valve Handle for relief valve Relief valve Throttle valve ...

Page 41: ...e can always lock the carriages properly Finally install the plastic cover of the safety device 3 Bleeding air from oil cylinder See Fig 51 This hydraulic system is designed to bleed air by loosening the bleeding screw Lift the carriages to about 12 inches and loosen the bleeding plug on the cylinder Then lower the lift until fluid comes out Tighten the screw after bleeding 4 Adjust the lowering s...

Page 42: ...raise and lower synchronously and the safety device can lock and release synchronously Then test run the lift to full rise If there is anything improper repeat the above adjustment and re test operation NOTE Lift may vibrate when first used after lifting it with a load several times the air will bleed and the vibration should disappear automatically Hydraulic Schematic Diagram Fig 53 ...

Page 43: ...UP button until the lift pads fully contact underside of vehicle Recheck to make sure vehicle is secure 7 Continue to raise the lift slowly to the desired working height ensuring the balance of vehicle 8 Push lowering handle to lower lift onto the nearest safety lock position The vehicle is ready to repair To lower vehicle 1 Be sure clear area around and under the lift 2 Push UP button to raise th...

Page 44: ...vel lifting 3 Check columns for plumbness 4 Check Rubber Pads and replace as necessary 5 Check Safety device and make sure proper condition Oil cylinder maintenance In order to extend the service life of the oil cylinder please operate according to the following requirements 1 Use the recommended AW32 or AW46 anti wear hydraulic oil 2 The hydraulic oil in the lift should be replaced regularly duri...

Page 45: ...or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve or check Valve leakage 3 Cylinder or fittings leaks Repair or replace Lift raises slowly 1 Oil line is jammed 2 Motor running on low voltage 3 Oil mixed with air 4 Gear Pump leaks 5 Overload lifting 1 Clean the oil line 2 Check electrical system 3 Fill tank 4 Replace pump 5 Check load Lift c...

Page 46: ...s of operation or normal wear and tear In addition this warranty does not cover equipment when repairs or alterations have been made or attempted to the Manufacturer s products THIS WARRANTY IS EXCLUSIVE AND IS LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OR MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS FROM A PARTICULAR PURPOSE AND ALL SUCH IMPLIED WARRANT...