Atlas PX-16A, Installion / Operation Manual

Page 1: ......

Page 2: ...Revised 01 15 2020 Read this entire manual before operation begins Record below the following information which is located on the serial number data plate Serial No Model No Date of Installation...

Page 3: ...ts PX 16A Specifications 4 Installation Requirement 5 Installation Steps 7 Test Run 29 Operation Instructions 31 Maintenance Schedule 32 Trouble Shooting 34 Exploded View 35 PX 16A Parts List 39 Warra...

Page 4: ...t for a wide range of vehicle car to van and light truck Includes Turntables Optional Jack with hand pump air operated hydraulic pump Optional Turnplate 1 manual or air rolling jack 2 turnplate Fig 1...

Page 5: ...tallation Requirement Tools Required Rotary Hammer Drill 19 10 4 Carpenter s Chalk Hammer Screw Drivers 4 Foot Level Tape Measure 25ft Crescent Wrench 12 Pliers Ratchet Socket 28mm Grease gun Wrench s...

Page 6: ...1 Concrete must be 4 inches thick minimum and without reinforcing steel bars and must be dried totally before the installation 2 Concrete must be in good condition and must be of test strength 3 000ps...

Page 7: ...ps A Location of Installation Check and insure the installation location concrete layout space size etc is suitable for lift installation 1 For Standard Installation On surface installation 1 1 On sur...

Page 8: ...Installation Steps 8 PX 16A 1 2 Illustration for on surface installation See Fig 4 Fig 4...

Page 9: ...l Installation Flush mount installation 2 1 Flush mount installation foundation Fig 5 The concrete thickness at the bottom must be at least 4 inches The bearing pressure must be over 460lbs cm All pip...

Page 10: ...Installation Steps 10 PX 16A 2 2 Illustration for flush mount installation Fig 6 Fig 6...

Page 11: ...Check the parts before assembly 1 Packaged lift and control cabinet See Fig 7 Fig 7 2 Move aside the lift with fork lift or hoist and open the outer packing carefully 2 1 Parts for on surface installa...

Page 12: ...s 12 PX 16A 2 2 Parts for flush mount installation See Fig 9 Noted Need guide ramp for flush mount installation Fig 9 3 Open the parts box check the parts according to the part list See Fig 10 Fig 10...

Page 13: ...tion Steps 13 PX 16A 4 Check the parts of the parts bag according to the parts bag list 4 1 Parts bag for on surface installation See Fig 11 Fig 11 4 2 Parts bag for flush mount installation See Fig 1...

Page 14: ...ayout the machine and install oil system and air line system 1 Select a location and layout the equipment according to steps A See Fig 13 The control cabinet can be installed on the left or right acco...

Page 15: ...line 2 1 Control cabinet installed in the left of the car in direction See Fig 14 Fig 14 Connect to the A of Air solenoid valve PI PII 1 Oil Hose 5 16 4450 2 Oil Hose 5 16 4200 3 Oil Hose 5 16 4500 4...

Page 16: ...of the car in direction See Fig 15 Fig 15 3 Install the oil water separator See Fig 16 Fig 16 Connect to the A of Air solenoid valve The Oil hose should pass through the oil hose fixing slot Connecti...

Page 17: ...ressure 5kg cm2 8kg cm2 Adjust the air pressure to 0 4 0 6MPa See Fig 17 Fig 17 Connect air source Adjust the air pressure to 0 4 0 6MPa Clockwise to increase the air pressure Counter clockwise to red...

Page 18: ...ric current of thermal relay should equal or larger than that of motor The following table shows rated current regulation of thermal relay in case of different hydraulic power unit Hydraulic power uni...

Page 19: ...ic power unit 380V 2 1 Connect the power wire and limit switch wire according to the Wiring diagram See Fig 19 Fig 19 2 2 Circuit Diagram See Fig 20 Fig 20 Low Limit Switch High Limit Switch Motor Wir...

Page 20: ...rmal relay FR 12A 18A 14 Motor M Triple 6 Time relay KT 24V AC 15 Buzzer H 24V AC 7 Limit Switch SQ 1 2 10A 16 Transformer TC 24V AC 8 Hydraulic Solenoid Valve Y1 AC 24V 17 Intermediate relay KA 24V A...

Page 21: ...A 11 Push button LOCK Duplex 3 Fuse FU2 3A 12 Push button Down Triple 4 AC contactor KM 24V AC 13 Lower Alarm button K Duplex 5 Thermal relay FR 12A 18A 14 Motor M Single phase 6 Time relay KT 24V AC...

Page 22: ...shim to adjust the platforms until two platforms are in the same level See Fig 23 Fig 23 2 Install anchor bolts 2 1 Raise the lift to 39 1 2 then drill holes to install the anchor bolts See Fig 24 Fig...

Page 23: ...it with ratchet spanner See Fig 25 Note The torque of anchor bolt is 86 foot pounds the length inside ground of anchor bolt must be over 4 For the lifts use 19 driller to drill hole For the control ca...

Page 24: ...r on surface installation 1 Tidy up the oil hose and air line cover the oil hose cover See Fig 27 2 Install the oil hose cover See Fig 28 Fig 28 90 89 Cleaning Fastening by Install the steel screw Typ...

Page 25: ...Installation Steps 25 PX 16A H Install air line kits for PX16 See Fig 29 Fig 29 90 Fitting Connect air source 12 30...

Page 26: ...Installation Steps 26 PX 16A a Connect air line kits 1 Connect the air line fittings with 8 6 black air line length of air line can be cut accordingly Fig 30 E A D F B C G 2 1...

Page 27: ...he 8 6 black air line through control cabinet and connect it to the upper end of T fitting 3 Pass the 8 6 black air line through the hole of base and oil hose fixing slot on the outer scissors 8 6 Air...

Page 28: ...ine 1 6 Install the C shape female fitting and connect it with the male fitting of the spring air line 2 7 Connect the female fitting of spring air line 1and 2 separately to the quick male fitting on...

Page 29: ...onsideration of power unit s durability and keep the equipment running in the perfect condition please use Hydraulic Oil 46 c Lower the platforms to the lowest position 2 Synchronous adjustment a Turn...

Page 30: ...6 press the button Down the lift start to be lowered If the lift can t be lowed down turning the handle lever of one valve to oil filling position shown as Fig 37 then quickly turn the handle lever to...

Page 31: ...Lock lock the lift in the safe position Make sure the safety is locked in the same height To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2 Press the b...

Page 32: ...unction for any reason DO NOT use the lift until the bolt has been replaced 3 Make a visual inspection of all hydraulic hoses lines for possible wear or leakage 4 Adjusting the lifting level on both p...

Page 33: ...ual inspection of all moving parts for possible wear interference or damage 2 Check and adjust the platform as necessary to insure level lifting 3 Check all fastener and re torque For shaft of piston...

Page 34: ...two power wire 2 Fill tank 3 Repair or replace 4 Repair or replace 5 Repair or Replace Lift does not stay up 1 Hydraulic Solenoid valve out of operation 2 Relief valve or check valve leakage 3 Cylinde...

Page 35: ...Exploded View 35 PX 16A Exploded View Fig 31 Optional Turntable set turntable adjusting block to both side during installation...

Page 36: ...Exploded View 36 PX 16A Cylinders Fig 32 Add grease to lubricate regularly Add grease to lubricate regularly...

Page 37: ...Exploded View 37 PX 16A Control Cabinet Fig 33...

Page 38: ...Exploded View 38 PX 16A Atlas Electric Power Unit 220V 50HZ 1Phase 380V 50HZ 3 Phase Fig 34...

Page 39: ...15D Base frame 1 10 520038B Main Safety Lock Tube 2 11 520028B Main Cylinder 2 12 520102B Control Cabinet 1 13 520020 Snap Ring 4 14 620064 Grease Fitting 32 15 520018A Connecting Shaft For Main Cylin...

Page 40: ...ll 64 36 570003 Side Slip Plate 2 37 520037 Pin for Rear Slip Plate 4 38 560003 Plate for Adjustable Turnplate 4 39 570004 Runway Connecting Bar 1 40 206023B Hex Nut 8 41 420026 Lock Washer 8 42 20600...

Page 41: ...ght Fitting 2 64 520101 Protective Plastic Hose 2 65 540030 Oil Hose 4 66 420119 Straight Fitting 2 66A 540021 Oil Hose 2 67 420076 90 Fitting For Air Line 1 68 420145 Oil water Separator 1 69 420146...

Page 42: ...0 620069 Wood Screw 36 91 570500 Parts box On surface installation 1 92 570501 Parts box On surface installation 1 93 420158 Turnplate optional 4 94 520116 Turnplate adjusting block no 2 4 95 420213 T...

Page 43: ...20055 Y Ring 2 11 11 520045 Piston Main 1 11 12 520049 Set Screw 1 11 13 520047 Hex Nut 1 11 14 530009 Burst valve 4 Parts For Secondly Cylinder Item Part Description QTY 27 1 510010B Secondly Cylinde...

Page 44: ...Alarm Button K 1 12 12A 420143 Buzzer 1 12 12B 650017 Red Bu1tton SB 1 12 13 52K056 Cup Head Bolt 4 12 14 52K022 Cabinet Door 1 12 15 52K006A Install panel 1 12 16 620082 Terminal 1 12 17 420087 Fuse...

Page 45: ...10209034 Elastic Washer 2 12 81400295 Hex nut 2 13 10209152 Belt 1 14 85090167 Magnet 1 15 81400290 Filter net 1 16 81400217 Washer 4 17 81400308 Aluminum alloy motor 1 18 81400088 Running capacitanc...

Page 46: ...onnecting shaft 1 4 81400369 Manifold block 1 5 10209149 Elastic washer 4 6 81400276 Inner hex iron plug 1 7 81400195 Red plastic plug 1 8 85090142 Hex nut 4 9 81400292 Gear pump 1 10 81400294 Buffer...

Page 47: ...00420 Solenoid valve coil 1 26 81400423 Electric release valve 1 27 81400267 Check valve 1 28 81400381 Oil suction hose 1 29 81400379 Oil return hose 1 30 81400367 Hose hoops stainless steel 1 31 8140...

Page 48: ...or malfunction caused by improper handling installation abuse misuse negligence carelessness of operation or normal wear and tear In addition this warranty does not cover equipment when repairs or al...