ATN CX 12, Operator'S And Safety Manual

Page 1: ... 0027EN 01 1NO0031EN 08 revision 06 2018 Lieu Dit Bacqué rue André Thévet 47400 FAUILLET FRANCE Tel 33 0 5 53 79 83 20 Fax 33 0 5 53 79 96 90 e mail contact atnplatforms com Operator and Safety Manual CX 12 CX 15 ...

Page 2: ...OPERATOR AND SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 2 DISTRIBUTOR S STAMP ...

Page 3: ...Due to constant improvements made to its products ATN reserves the right to alter their specifications and equipment without prior notice WARNING SYMBOLS AND SAFETY TERMS These symbols alert the user to possible risks of injury and invite them to consult the operator and safety manual The safety instructions which follow these symbols must be respected to avoid any risk of serious or fatal injury ...

Page 4: ...ULATION IN FORCE FOR THIS TYPE OF MACHINE AN UNTRAINED OPERATOR PUTS HIMSELF AND OTHERS AT RISK OF DEATH OR SERIOUS INJURIES DANGER NEVER EXCEED THE LOAD CAPACITY OF THE PLATFORM OR DECK EXTENSIONS THE LOAD SHOULD BE EVENLY DISTRIBUTED ON THE DECK OF THE AERIAL WORK PLATFORM DO NOT ELEVATE PLATFORM OR DRIVE WITH PLATFORM ELEVATED WHILE ON SLOPES UNEVEN OR SOFT SURFACES THE 4 WHEELS OR THE 4 OUTRIG...

Page 5: ...ption to buy provided that the commissioning of the equipment by the Distributor was recorded by the Manufacturer In the event the commissioning was not recorded with the Manufacturer the date considered as the initial date of sale or leasing with possible option to buy is the date the equipment was shipped from the factory This warranty is given in lieu of and excludes all other expressed or impl...

Page 6: ...signated below Description PEMP Mobile Staff Elevator Platform Function Lifting persons for overhead work Type Diesel platform scissor lift Group A Type 3 Model and commercial designation CX 15 Serial number C15xxxxx Meets all appropriate provisions set out in the appendix included at the end of title I of book III of the fourth section of the labour code Directive on Machines 2006 42 CE of 17 May...

Page 7: ... 22 4 2 ENGINE OPERATION 28 4 3 DRIVE STEERING 29 4 4 OUTRIGGERS 30 4 5 ELEVATION LOWERING 31 4 6 EXTENSION RETRACTION OF DECK EXTENSIONS OPTION 33 4 7 ONBOARD GENERATOR OPTION 33 4 8 PARKING STORAGE 34 4 9 HANDLING SECURING FOR TRANSPORT 34 Section 5 SAFETY SYSTEMS 36 5 1 TILT SENSOR 36 5 2 LOAD CONTROL 37 Section 6 EMERGENCY PROCEDURES 38 6 1 EMERGENCY CONTROLS 38 6 2 EMERGENCY TOWING 39 6 3 POS...

Page 8: ...nde au sol Poste de commande de la plate forme AVANT Tiroir moteur coulissant Extension avant Structure élévatrice Echelle d acces à la plate forme Réservoir de carburant Diesel ARRIERE Descente manuelle Portillon d acces Plate forme de travail Platform control station Access gate Work platform Engine tray FRONT REAR Manual descent Starter battery Fuel tank Diesel Ground control station Platform a...

Page 9: ...59 1 25 GARDE CORPS RABATTUS 2 02 EXTENSIONS SORTIES 7 30 2 30 2 22 2 78 CAPACITE DE MISE A NIVEAU TRANSVERSALE 9 4 1 00 2 90 0 36 Modèle CX12 Dimensions en mètres m 0 96 POSITION HAUTE 10 00 GUARDRAILS FOLDED HIGH POSITION DECK EXTENSIONS DEPLOYED TRANSPORT POSITION LEVELLING CAPACITY FRONT TO BACK LEVELLING CAPACITY SIDE TO SIDE Model CX12 Dimensions in metres m ...

Page 10: ...AFETY MANUAL 1NO0031EN 08 CX 12 CX 15 10 GUARDRAILS FOLDED HIGH POSITION DECK EXTENSIONS DEPLOYED TRANSPORT POSITION LEVELLING CAPACITY FRONT TO BACK LEVELLING CAPACITY SIDE TO SIDE Model CX15 Dimensions in metres m ...

Page 11: ...xle travel 0 20 m Drive wheels 4 Steering wheels 2 Tyres solid 33x12x20 Turning radius Inside 2 50 m Outside 5 60 m Travel speed Transport position 6 km h Platform elevated 0 85km h Elevation speed Raising 50 s Lowering 50 s Levelling capacity outriggers Side to side 9 4 16 5 Front to back 5 5 9 6 Ground load on one wheel Force 3930 daN Contact pressure 11 7 kg cm 1 148 kPa Ground load on one outr...

Page 12: ...derstanding of the characteristics and operating limits of this machine regardless of experience acquired with similar equipment The operator must read and understand the contents of this manual The manual must be kept in the document case on the work platform for future reference All operating personnel must be familiar with the emergency controls and the emergency operation of the machine The op...

Page 13: ...railway cars floating vessels or other mobile or non stabilised structures Do not operate the machine in hazardous environments unless approved for that purpose by ATN DO NOT use the machine in the presence of electromagnetic fields radar high voltage currents This could damage the machine electronic components 2 2 TIPPING HAZARDS Never exceed the load capacity of the platform or deck extensions D...

Page 14: ...her platform occupants before commanding a movement and possibly obtain their agreement Keep non operating personnel away from the machine s operating area Warn ground personnel not to stand or walk under the platform while it is elevated Ensure that operators of other machines at height and on the ground are aware of the aerial work platform presence Position barricade on floor if necessary and d...

Page 15: ...tact or proximity to electrical current Maintain safe clearance from power lines exposed or insulated or energised devices The Minimum Safe Approach Distances indicated in the table are provided as a guide This requirement shall apply except where governmental or local site regulations are more stringent Allow for machine movement and possible electrical line swaying Never elevate the platform dur...

Page 16: ...ion and the outriggers have been retracted Keep all mud grease and other slippery substances from footwear steps and platform deck Always face the machine when entering or leaving the aerial work platform Always maintain a 3 point contact with the machine using two hands and one foot or two feet and one hand at all times 2 6 OPERATING LIMITS Model CX12 CX15 Max floor height 10 m 13 m Max working h...

Page 17: ...s on the battery terminals The acid contained in the battery is extremely corrosive Ensure that battery acid does not contact the skin eyes or clothing Always wear appropriate personal protective equipment when servicing batteries The battery should only be charged in a well ventilated area Avoid the projection or spilling of flammable products on the hot parts of the engine primarily the manifold...

Page 18: ...f the machine to detect any damaged parts cracked welds or any other anomaly 3 Check that the safety decals are in place and legible Clean or replace all illegible decals 4 Check that a copy of the operator and safety manual is in the document box on the work platform 5 Perform the walk around inspection described below 6 Perform the operational checks described below 3 2 WALK AROUND INSPECTION Ch...

Page 19: ...option only 14 Fuel tank compartment Ground control station Fuel level Fuel tank cap in place The control station switches are present and return to neutral position The emergency stop switch operates correctly Compartment doors locked 15 Safety props correctly positioned 16 High position switch 17 Guardrail Condition and fasteners Locking pins present Closure and locking of access gates 18 Operat...

Page 20: ...for the fuel level indicator 2 Start the engine and actuate all the controls to check their operation 3 Check that high drive speed is disabled when the platform is elevated 4 Check that the emergency stop switch stops all movement and the engine the engine stops after approximately 2 seconds 3 3 2 OSCILLATING AXLE LOCKING 1 Place a 15 cm high block with ascension ramp in front of the front right ...

Page 21: ...orm in stowed position drive the machine on a grade exceeding the maximum permitted value the tilt indicator light comes on 2 Elevate the platform by approximately 0 5 m the audible alarm sounds 3 Check the movement cut off depending on the operating mode selected See Section 5 Safety Systems ...

Page 22: ...or to control elevation drive and outrigger positioning operations The machine has a ground control station that overrides the work platform control station to elevate or lower the platform in an emergency situation should the operator on the platform be unable to do so The machine must not be operated from ground control station when personnel are on the aerial work platform except in an emergenc...

Page 23: ...he platform s load capacity is exceeded See Section 5 Safety systems Temperature indicator This indicator light comes on when the temperature of the engine s coolant is excessive STOP the engine as quickly as possible See Section 4 2 3 Engine safety systems Engine oil pressure indicator When the engine is running this indicator light comes on when the engine oil pressure is abnormally low STOP the...

Page 24: ...ts 4 1 2 PLATFORM CONTROL STATION 5 6 7 8 10 3 2 4 START 5 sec 1AU0108 9 AUTO 1 MAX 11 1 Emergency stop switch 2 Travelling Elevation mode 3 Engine pre heating and start button 4 Horn 5 Drive speed selector 6 Automatic levelling button Outriggers 7 Left Right outrigger selector Manual mode 8 Front Rear outrigger selector Manual mode 9 Front Rear deck extension selector Option 10 Indicator lights 1...

Page 25: ...intain the pre heating start button pressed until the engine starts See Section 4 2 Engine operation Horn Press this button to warn ground personnel of a possible hazard Drive Speed Selector This 3 position switch is used to select the maximum travelling speed Low speed Intermediate speed In this position the motricity and torque are maximal to allow the machine to climb steep slopes or move over ...

Page 26: ...be controlled See Section 4 6 Extension Retraction of deck extensions Elevation mode selection indicator This indicator comes on when the Elevation mode is active Drive mode selection indicator This indicator comes on when the Drive Steering mode is active Outrigger operation and ground contact indicator This indicator light flashes when the levelling mode automatic or manual is activated and when...

Page 27: ...enance indicator This indicator flashes slowly when a prescheduled maintenance servicing operation is required This indicator light comes on steady when a control system or an engine malfunction is detected See Section 4 2 3 Engine safety systems Joystick controller The joystick controls all machine movements The speed of the movements is proportionally controlled by the distance of travel of the ...

Page 28: ...when changing control station Start Actuate and hold the pre heating start button depressed on the control station until the engine starts When starting cold the pre heating phase may last 5 to 10 seconds before the engine starts the pre heating indicator light remains on during this period Hold the button for another 1 to 2 seconds after the engine starts The engine starts immediately when the en...

Page 29: ...the engine from being switched to high speed The control system automatically shuts the engine down after 2 minutes if the problem persists Once the emergency stop has been reset the engine can be re started in order to return the platform to its stowed position Immediately switch off the engine once the platform is in stowed position 4 3 DRIVE STEERING Drive 1 Select the platform control station ...

Page 30: ...ontact with the ground Engine speed decreases The outrigger position indicator goes out The levelling sequence begins 5 Maintain the joystick pressed forward until The green indicator remains on steady The tilt indicator goes out An audible signal 4 rapid beeps sounds The movement of the outriggers stops automatically when the chassis is level 6 To retract the outriggers activate the automatic lev...

Page 31: ...gger and push the joystick forward to extend the selected outriggers NOTE In manual mode the outriggers move at slow speed engine idling When the outriggers are extended in manual mode the four outriggers extend simultaneously until they are in contact with the ground Once in contact with the ground only the selected pair of outriggers is controlled 4 Control the appropriate outriggers until the t...

Page 32: ...itch downwards to lower the work platform 2 Release the switch when the platform reaches the desired level From the work platform control station 1 With the joystick in neutral position and trigger released activate the Elevation mode by placing the selector switch to the left the Elevation mode indicator comes on Within 5 seconds actuate the enable trigger and push the joystick forward to lower t...

Page 33: ... the work platform to allow use of tools with a maximum power of 3 5KW Starting up 1 Start the heat engine and select the work platform s control station 2 Turn the generator selector to ON The light comes on indicating that the onboard generator is working 3 Connect the tool of your choice to the 220V socket 4 You may disconnect and change tools at any time NOTE When using the onboard generator y...

Page 34: ...els straight Place the control station selector switch to the O position and remove the key to prevent any unauthorised use If necessary use tarpaulins to protect the control units and the instruction or warning decals For long term storage Disconnect and charge the battery See Section 7 5 Battery Chock the wheels 4 9 HANDLING SECURING FOR TRANSPORT 4 9 1 HANDLING When necessary the machine can be...

Page 35: ... than textile straps The wheels can be chocked as additional safety precaution The guardrails can be folded down to comply with road clearance requirements Fold down the guardrails only when the platform is in the stowed position Unhook the platform control station Remove the safety snap pins and fold down the guardrails in the order indicated opposite Raise the side guardrails of the deck extensi...

Page 36: ...cator light comes on to indicate the machine tilt is too important for the work platform to be raised When the platform is raised the tilt indicator light comes on and an alarm sounds when the maximum authorised tilt has been reached Triggering of the audible alarm means that the machine has reached its stability limit Mode 1 Drive movement cut out when the maximum tilt is reached Mode 2 Sound and...

Page 37: ...ded until the alarm stops When elevating the platform from the stowed position the platform stops at a height of approximately 0 5 meter intermediate position enabling the load to be weighed If the maximum load capacity is exceeded the alarm is triggered the platform may be lowered to the stowed position to be unloaded Various power cut out levels can be configured when the alarm is triggered abov...

Page 38: ...cy stop switch which stops machine movements and the engine when depressed 6 1 2 GROUND CONTROL STATION The ground control station has priority over the platform control station and is used to raise and lower the platform in an emergency situation should the operator on the aerial work platform be unable to do so 1 Set the control station selector switch to the ground control station position 2 St...

Page 39: ... screw on the brake piston then tighten the counternut to pull the piston and release the brake Repeat this operation on the four hydraulic motors 6 Using the appropriate equipment tow the machine at slow speed on level ground only 7 Once towing is completed chock the wheels of the machine and remove the flanges to restore braking 6 3 POST INCIDENT INSPECTION Following any incident thoroughly insp...

Page 40: ...be performed on the machine while the platform is elevated the TWO SAFETY PROPS MUST BE SET UP located on each side of the lift structure to support the structure Placement of the safety props 1 Remove all equipment that may be on the platform and retract the deck extensions 2 Use the ground control station to raise the platform enough to pivot the props into place 3 Raise the platform again until...

Page 41: ...factory the machine is filled with a Multi Grade 15W40 lubricant This type of lubricant allows the engine to be started at temperatures up to 15 C Depending on the machine s operating conditions it may be necessary to modify the type of lubricant used See chart opposite 7 3 LUBRICATION 7 3 1 LUBRICANT SPECIFICATIONS CAPACITIES CODE DESCRIPTION CAPACITY NOTES GR Multi purpose grease Adhesive grease...

Page 42: ...ic filter Return 1 Filter element replacement X X 3 Hydraulic filter Medium Pressure 1 Filter element replacement X X 4 Engine oil 1 MO Level check X Drainage Change X X 3 5 Motor oil filter 1 Replacement X X 3 6 Diesel fuel filter 1 Filter element replacement X X 3 7 Diesel fuel pre filter 1 Replacement X 8 Fuel tank 1 Drainage and cleaning of sediments X 9 Coolant 1 Level check X 10 Air filter 1...

Page 43: ... level must show in the oil level window 7 4 WHEELS The wheel lug nuts should be tightened after the first 50 hours of use and then every 3 months or 100 hours of operation thereafter Wheel replacement To ensure the machine stability is not impaired the wheels must only be replaced with wheels of identical characteristics dimensions load carrying capacity deflection under load web position weight ...

Page 44: ...ing the battery Use a 12 Volt charger adapted to the battery capacity Avoid quick charging to ensure maximum battery service life The battery should only be charged in a well ventilated area Disconnection Connection of the battery To avoid all risk of short circuit 1 Disconnect the Negative terminal before the Positive terminal 2 Reconnect the Positive terminal before the Negative terminal Extende...

Page 45: ... 10 metres 42 to 45 Refer to the IQAN default values page Platform raised forward movement over 10 metres 42 to 45 Refer to the IQAN default values page SETTING THE FAST MOVEMENT SPEEDS NOTES The hydraulic oil temperature must be above 25 C Record the duration of the movement with a person on the work platform machine started Values in seconds Values in mA Low speed forward movement over 10 metres...

Page 46: ...ubleshoot a control system malfunction modify certain operating parameters of the machine display the manufacturer s contact information An access code is required to access the operating parameters Only qualified and authorised personnel can modify these parameters 8 1 HOME SCREEN The following screen is displayed when the machine is powered up 1 Machine model and serial number 2 Date Time 3 Stat...

Page 47: ...NE TRANSMISSION F1 1 Indicator Engine temperature 2 Indicator Oil pressure 3 Indicator Pre heating 4 Indicator Start up 5 Hourmeter 6 Indication Engine malfunction 7 Transmission pump pilot value 8 Transmission pump pilot instruction 9 Engine speed 10 Active drive speed 1 2 3 4 5 6 7 8 10 12 11 9 13 Home screen Engine Transmission Structure Movements Outriggers Safety systems Diagnostics Service S...

Page 48: ...he Maintenance Diagnostic menu See 8 2 5 8 2 2 ELEVATION F2 1 Position Movements of the elevating structure 2 Movements of deck extensions Option 3 Indication Movement in progress 4 Pilot value of the proportional flow control valve 5 Pilot instruction of the proportional flow control valve 6 Hydraulic system pressure 1 2 6 5 4 3 ...

Page 49: ...onal flow control valve 3 Indication Movement in progress 4 Mode selected Auto Manual 5 Indication Contact with ground in progress 6 Position of the outriggers Red indicator ground contact not established Green indicator ground contact established Indicator off outrigger fully retracted 7 Outrigger controlled 8 Tilt value 9 Grade value 1 2 3 4 8 9 7 6 5 AUTO MANU ...

Page 50: ...status a Load OK b Overload c Remaining pressure difference to overload d Excess pressure value 2 Lift cylinder pressure 3 Platform position 4 Elevation angle Angle sensor 5 Deck height Approximate 6 Tilt value 7 Grade value 8 Access to cut out level settings a b c d 2 2 11 bar 2 1 4 5 8 3 6 7 ...

Page 51: ...SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 51 1 Display of the cut out level settings 2 Access to tilt mode settings 3 Access to overload mode settings NOTE An access code is required to modify the cut out levels 2 3 1 ...

Page 52: ... 3 Service validation 4 Access to Service interval settings 5 Self diagnostic menu NOTE An access code is required to modify the service intervals The information on the setting of service intervals and the self diagnostic functions fall outside the scope of this manual refer to the service manual 1 2 3 4 5 70 H 130 h ...

Page 53: ...onner Module ou Logs Enregistrements Appuyer sur pour valider Modifier les réglages OK F2 Sélectionner Display Date Time ou Language F1 F3 Visualiser les informations F1 F3 Appuyer sur pour revenir à Appuyer sur pour quitter l écran précédent F3 F4 Home screen Main Menu Press to exit Press to return to the previous screen Preferences Select a Parameter group Press Select a measurement group Press ...

Page 54: ... factory settings it is important to refer to the default values page to apply the respective values to each machine 1st step On the home page press F1 to access the Motor Transmission page 2nd step On the Motor Transmission page press F1 then validate the code to access the Revision Auto diagnostic page 3rd step On the Revision Auto diagnostic page press F1 to access the Revision page ...

Page 55: ...SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 55 Indicates forward movement Indicates reverse movement 4th step Finally on the Revision page press F4 to access the Default values page Values given for information purposes ...

Page 56: ...OPERATOR AND SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 56 S S Se e ec c ct t ti i io o on n n 9 9 9 D D DI I IA A AG G GR R RA A AM M MS S S 9 1 ELECTRIC SCHEMATIC ...

Page 57: ...OPERATOR AND SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 57 ...

Page 58: ...OPERATOR AND SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 58 ...

Page 59: ...OPERATOR AND SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 59 9 2 HYDRAULIC SCHEMATIC ...

Page 60: ...OPERATOR AND SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 60 Hydraulic diagram OP0111 ...

Page 61: ...OPERATOR AND SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 61 NOTES ...

Page 62: ...OPERATOR AND SAFETY MANUAL 1NO0031EN 08 CX 12 CX 15 62 NOTES ...