ATN PIAF 1000R, Safety And Maintenance Manual

Page 1: ...EINS FRANCE T l 33 0 5 53 79 80 60 Fax 33 0 5 53 79 96 90 Email contact atnplatforms com www atnplatforms com 1NO0024UK 09 r vision 11 2013 Safety and Maintenance Manual Traduction de la notice origin...

Page 2: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 2 DISTRIBUTOR STAMP...

Page 3: ...E AN UNQUALIFIED OPERATOR EXPOSES HIMSELF AND OTHERS TO RISK OF SERIOUS EVEN FATAL INJURY DANGER IN WORKING MODE THE PLATFORM CAN ONLY BE DISPLACED ON HARD HORIZONTAL GROUND AND FREE OF ANY OBSTACLE T...

Page 4: ...ep Compliance with the upkeep operations will ensure years of operation without any problem The upkeep procedures are provided in this manual in the chapter MAINTENANCE The information in this manual...

Page 5: ...he ground The load must be spread over the aerial work platform and must not exceed the nominal load fixed by the manufacturer whatever the position of the cages or the arm The maximum nominal load is...

Page 6: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 6 DANGER DO NOT USE THIS MACHINE IF YOU HAVE NOT BEEN TRAINED FOR THIS PURPOSE DANGER READ THE OPERATOR AND SAFETY MANUAL BEFORE ANY USE OF THE MACHINE...

Page 7: ...om the factory This guarantee replaces any other explicit or implicit guarantee and the obligation and the responsibility of the Manufacturer in the terms of this guarantee exclude the transport charg...

Page 8: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 8...

Page 9: ...OPERATOR 18 2 2 SUITABILITY OF THE WORKSITE 18 2 3 STABILITY OF THE MACHINE 19 2 4 RISK OF FALL 20 2 5 RISK OF CRUSHING 20 2 6 RISK OF ELECTROCUTION 20 2 7 LIMITS OF USE 21 2 8 UPKEEP 21 SECTION 3 USE...

Page 10: ...BRAKE ADJUSTMENT 55 2 3 Control from the basket 57 2 4 EMERGENCY DISTRIBUTOR 59 2 5 LUBRICATION 60 2 6 HYDRAULIC DIAGRAM 62 SECTION 3 ELECTRICS 63 3 1 BATTERIES 63 3 2 CHARGER 66 3 3 DISCHARGE BATTERY...

Page 11: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 11 Chapter I USE AND SAFETY...

Page 12: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 12...

Page 13: ...R R RA A AL L L D D DE E ES S SC C CR R RI I IP P PT T TI I IO O ON N N 1 1 DESCRIPTION OF THE MACHINE SPACE REQUIRED BACK FRONT Emergency and repair unit Motor wheels Tie Arm Control box Vertical mas...

Page 14: ...92 8 92 7 31 5 69 1 m 3 m 2 m 1 m 2 m 3 m 4 m RE 2 86 m RT 3 36 m 1 m 0 m 1 1 0 2 m 3 m 4 m 5 41 2 m 3 m 4 00 1 m 1 m 0 m 3 m 2 m 4 m 1 m 2 m 4 m 3 m 5 m 6 80 8 80 7 m 6 m 8 m 9 m 1 m 1 m 1 m 2 m 3 m...

Page 15: ...er energy Wheels Electric system Batteries Charger standard Maximum work height 8 80 m 10 00 m 11 00 m Maximum height from floor 6 80 m 8 00 m 9 00 m Maximum offset 3 30 m 3 46 m 3 74 m Turret rotatio...

Page 16: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 16...

Page 17: ...A PROCEDURE OR A SIGNIFICANT CONDITION OF USE OF THE MACHINE DECALS All decals of the machine witch have this pictogram mean that you have to read the operator and safety manual for more informations...

Page 18: ...the operator are the only one who can assume your safety and that of those around you Act as a PROFESSIONAL and comply with the SAFETY rules 2 1 1 TRAINING OF THE OPERATOR It is essential that the op...

Page 19: ...TING CRANE DO NOT ADD ELEMENTS WHICH COULD INCREASE THE LOAD DUE TO WIND SUCH AS DISPLAY PANELS You must wear the clothing and the necessary protective equipment helmet harness gloves etc required by...

Page 20: ...rial work platform Never enter or quit the work platform other than in low position Moreover it is advisable to strap yourself in with the safety harness to avoid any risk of falling 2 5 RISK OF CRUSH...

Page 21: ...m load in the basket 200 Kg 2 occupants 40 Kg of equipment Maximum manual force 400 N Maximum incline 2 Maximum slope 20 machine folded Limit of use 20 C 60 C Maximum speed of the wind 45Km h 1 indivi...

Page 22: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 22...

Page 23: ...nts between different work positions on the work site lower the mast and the arm completely so that the basket is as near to the ground as possible low position Do not allow anyone on the ground to co...

Page 24: ...the lever to RAISE PUSH the lever to LOWER c Rotation control lever for the turret PULL the lever to turn to the RIGHT PUSH the lever to turn to the LEFT Movement control sticker for translation dire...

Page 25: ...is light warns the operator that the machine basket is overloaded NB When this indicator light is lit the machine is still in operation To revert to normal functions it is essential to unload the bask...

Page 26: ...between 70 and 80 Normally when the battery is discharging the LEDs go out successively from right to left NB At 80 discharge the machine stops automatically To reach the charge station the push butt...

Page 27: ...the emergency distributor lever 2 NB In emergency mode only a single movement can be activated at one time TOWING It is possible to tow the machine without risk of damage to the driving elements A ci...

Page 28: ...tem The lowering movement of the mast is stopped as soon as an obstacle prevents the mast from lowering correctly cages placed on an obstacle poor adjustment of rollers broken chains etc As soon as th...

Page 29: ...ed by mechanical system whose position is detected by a sensor fixed on the basket support When the overload is detected all the movements of the machine are stopped The red indicator light of the ala...

Page 30: ...ains Start of the charge is not guaranteed if the battery voltage is less than 9V for a battery of 24V nominal voltage EQUALIZING AND DE SULFATING CHARGE This charge starts automatically 15 minutes af...

Page 31: ...his indicates that it is working correctly 3 4 6 CHAIN SLACK DETECTOR NB The following control operations must be carried out on each of the sensors placed on each chain level position a shim between...

Page 32: ...latter be less than 20 Then the aerial work platform must be in folded position in slow speed or negotiating a slope speed and the basket must always be on the lower side as compared to the slope 3 5...

Page 33: ...S OF THE CAGES DURING THE TRANSPORT SECURING TOO TIGHTLY WOULD RISK DAMAGING THE MACHINE STRUCTURE 3 5 5 SLINGING Before any operation check the capacity of the equipment used minimum 3500Kg 3 5 6 SEC...

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Page 35: ...ODIC VERIFICATIONS IN FRANCE Compliance with the Order dated 1st March 2004 France Every 6 months the aerial work platform must be controlled by an accredited body This verification consists of the ex...

Page 36: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 36...

Page 37: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 37 Chapter II MAINTENANCE...

Page 38: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 38...

Page 39: ...5 1 9 SPINDLE 15 L92 1 10 PIVOT PIN COLLAR 2 11 HYDRO MOTOR HPRWF 200cc 2 12 CASTLE NUT M20 2 13 WASHER 21 35 2 5 2 14 WHEEL 16X5X10 1 2 EN 4 85 130 4 15 ROUND PLATE WHEEL SPINDLE 2 16 INFERIOR ROUND...

Page 40: ...capable of bearing the weight of the platform must be installed Set the chassis down again 5 Unscrew the wheel nuts and take off the wheel s NB The 4 wheels are identical and therefore interchangeabl...

Page 41: ...TLING 1 Place the machine in a clean and uncluttered space 2 Lower the mast and the arm completely 3 Be sure that there is nothing in the basket 4 Dismantle the guards of the chassis 5 Disconnect the...

Page 42: ...Y OF THE STEERING CYLINDER 6 4 Reassemble new collars 25 in the spindle bearing surfaces of the steering cylinder if these have been dismantled 5 Reassemble the spindles 8 and 9 REASSEMBLY OF THE DRAG...

Page 43: ...ings works essentially in fatigue mode it is therefore particularly important to check that the level of preload required in the bolts is always maintained H M 16X90 8 8 ZI screws Tightening of the fa...

Page 44: ...to keep the inside of the elements of the mast clean ADJUSTMENT OF THE ROLLERS Check and adjust the transversal clearance of the mast elements 1 Loosen the counter nuts of the roller pins 2 Reduce the...

Page 45: ...unscrew the nuts of the chain forks located opposite the chain slack detection sensor in other words for the first chain system the nuts of the chain forks located on cage 3 and for the second the nu...

Page 46: ...or chain is necessary because of excessive wear more than 2 for the length of the chain and more than 5 of the height of the plates it is preferable to change the chain pulley unit LUBRICATION The rol...

Page 47: ...fitted with a free standing basket Its rapid disassembly without dismantling the hydraulic or electric controls is in fact a major advantage No specific upkeep is needed DISMANTLING OF THE BASKET unsc...

Page 48: ...T OF THE OVERLOAD DETECTION PRECISION check that the basket is correctly tightened place in the basket a load of 200 Kg centered and flat against the entry plinth screw or unscrew the adjustment screw...

Page 49: ...cross members BASKET SUPPORT Inspect the welds around the panel Inspect the welds around the panel support tubes Inspect the welds around the arm and tie rod fork Inspect the welds around the pin bea...

Page 50: ...hromate plated The torque wrenches are precision instruments and must be handled with care to ensure an accurate calibration Each time the wrench is blocked or damaged it must be immediately taken out...

Page 51: ...tion in power and therefore the performance of the apparatus The fine particles or other foreign bodies circulating in the system cause wear on all the components like on the casings bearing surfaces...

Page 52: ...ed zone BREAKDOWNS IF A PUMP IS NOISY CAVITATION oil level too low the pump takes in air by the shaft seal too thick an oil air intake restriction in the suction hose pump worn NB Use a pressure gauge...

Page 53: ...y and fill with the recommended oil Please refer to the Lubrication Section The oil level is too low fill up to the correct level IF A PUMP DOES NOT DELIVER FLUID fluid in the tank is too low pump inl...

Page 54: ...the inlet hose locate and repair the leak The running of a pump is erratic check the internal condition of the latter Reassemble if its condition is acceptable by preferably changing the seals Replac...

Page 55: ...screw turns at the same time as the nut 2 Fully tighten the adjustment screw female 6 sided head then loosen by two and a half turns Your valve should now be set Repeat for the second valve NOTE The...

Page 56: ...with the machine folded back and in high speed the braking distance should be 2 5 metres 30 cm If you notice after your test that the distance measured is too high move closer to marker 1 On the othe...

Page 57: ...rticular attention to the lowering of the arm while tightening to increase pressure or loosening to reduce pressure the pressure adjustment screw of the distributor until obtaining the pressure requir...

Page 58: ...circuit for translation movements at 200 bar and steering movements at 100 bar ADJUSTMENT OF PRESSURE FOR THE TRANSLATION First of all it is necessary to correctly identify the limiter corresponding t...

Page 59: ...Put the counter nut plug of the pressure limiter back in place 7 Take off the pressure tap and reconnect the T plug 2 4 EMERGENCY DISTRIBUTOR The emergency distributor is of the same type as that of t...

Page 60: ...wing the lubrication procedures indicated is important to ensure the maximum life cycle and service life of the machine The procedures and lubrication tables in this section cover the position of the...

Page 61: ...litres for the PIAF 880R 30 litres for the PIAF 1000R and 35 litres for the PIAF 1100R Capacity of the tank 20 litres Frequency of the oil change 250 hours 1 First oil change after 50 hours of service...

Page 62: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 62 OK 1AU0080 01 2 6 HYDRAULIC DIAGRAM Diagram ref 1HY0026 01...

Page 63: ...T TR R RI I IC C CS S S 3 1 BATTERIES DESCRIPTION The current of the electrical system is 24 volts Twelve 12 battery elements of 2 volts are used in the electrical system A complete electrical diagram...

Page 64: ...ystem by complying with the following steps Clean the filters or change these if relevant Increase the frequency of cleaning in the case of premature clogging or reduction in the water flow Circulate...

Page 65: ...hen the battery is completely charged the density of the electrolyte is about 1 28 in other words its freezing point is 85 C Therefore the more the battery is charged the less there is a risk of freez...

Page 66: ...230V 16A mains socket OBSERVATIONS POSSIBLE CAUSES SOLUTIONS Cells too full Do not exceed the maximum level Overheating Check the rating of the charger Overloading Do not charge the battery if the den...

Page 67: ...eginning of charging is triggered by the connection of the charger on the mains The values of phase parameters are independent of the fluctuations of the mains Start of the charge is not guaranteed if...

Page 68: ...of a mains cut all the charging parameters in progress are saved in memory for 13 minutes As soon as the mains is operative again charging re starts from the point reached at the moment of the cut wh...

Page 69: ...Audible message YELLOW GREEN flash Selection An unavailable configuration has been selected Verify the selector s position B 575Ah Audible message RED YELLOW GREEN flash Thermal Overheating of semico...

Page 70: ...HOURMETER DISPLAY The screen of the time meter is an LCD with six figures The last figure is preceded by a decimal point which supplies a resolution of 0 1 hours or 6 minutes 3 4 ELECTRICAL MOTOR CONT...

Page 71: ...ing of the incline detector the adjustment must be made on a test bench ADJUSTMENT OF THE ZERO REFERENCE POINT When the rack is inclined at 2 to horizontal the detector triggers the buzzer and lights...

Page 72: ...and the sensor so as to activate the latter check that no emergency stop is activated the indicator light corresponding to the slack chain detection situated on the upper control box must be lit the...

Page 73: ...to the M10 adjustment screw CONTROL PROCEDURE OF THE OVERLOAD DETECTOR place a mass of more than 200 KG in the basket 230 KG maximum check that no emergency stop is activated the indicator correspondi...

Page 74: ...egotiating a slope mode Whereas the movement selector will make an elevation and rotation or forward and backward running of the platform possible The push button has several functions It serves as a...

Page 75: ...he control module which is equally detachable When the relay coil is fed the indicator light lights up A 5A spare fuse is fixed inside the box FRONT If the emergency stop is pushed in this cuts off al...

Page 76: ...ontrol of the sound running of the hooter D Control of change to low speed in high position D Control on the chain slack detectors D Control on the overload detector D Control of the incline detector...

Page 77: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 77 3 13 ELECTRICAL DIAGRAM Diagram ref 1EL0023 01...

Page 78: ...SAFETY AND MAINTENANCE MANUAL 1NO0024UK 09 78 NOTES...