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WARNING 

 

1.  FLUID INJECTION HAZARD 

 
This equipment generates very high fluid pressure. Spray from gun, leaks or ruptured 
components can inject fluid through your skin and into your body and cause extremely serious 
bodily injury, including the need for amputation. 
 
-  

Never point the gun at anyone or at any part of the body. 

 
-  

Never put hands or fingers over the spray tip. 

 
-  

Never try to stop or deflect leaks with your hand or body. 

 

If any fluid appears to have penetrated your skin, get emergency medical care at once. 

 

Do not treat as a simple cut. Tell the doctor exactly what fluid was injected. 

 

2.  FLUID RELIEF PROCEDURE  

 
To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on 
the skin, or injury from moving parts, always follow this procedure whenever you shut off or 
service the pump. 
 
1. 

Shut off the power to the pump. 

 
2. 

Close the bleed-type master air valve. 

 
3.  

Activate the gun to relieve pressure. 

 
4.  

Open the pump drain valve to help relieve fluid pressure in the displacement pump.

 

Actuating the gun to relieve pressure may not be sufficient. Have a container ready to

 

catch drainage. 

 
5. 

Leave the drain valve(s) open until you are ready to spray again. 

  

If you suspect that the spray tip or hose is completely clogged, or that pressure has not   

 

been fully relieved after following the steps above, very slowly loosen the tip retainer or 

 

hose end coupling and relieve pressure gradually, then loosen completely. Now clear 

 

the tip or hose. 

 
6. 

To prevent hazardous concentrations of toxic and/or flammable vapors, spray only in a 

 

properly ventilated spray booth. Never operate the spray gun unless the ventilating fans 

 

are operating. 

Summary of Contents for X-900BD

Page 1: ...ATOMEX X 900BD AUTOMATIC GUN MANUAL ...

Page 2: ...ry from moving parts always follow this procedure whenever you shut off or service the pump 1 Shut off the power to the pump 2 Close the bleed type master air valve 3 Activate the gun to relieve pressure 4 Open the pump drain valve to help relieve fluid pressure in the displacement pump Actuating the gun to relieve pressure may not be sufficient Have a container ready to catch drainage 5 Leave the...

Page 3: ...eed the working pressure 4 FIRE OR EXPLOSION HAZARD Static electricity is created by the high velocity flow of fluid through the pump and hose If the spray equipment is not properly grounded sparking may occur and the system may become hazardous Sparking may also occur when plugging in or unplugging a power supply cord If you experience any sparking or feel even a slight shock stop spraying immedi...

Page 4: ...AL DATA Maximum working pressure 5 000psi 350bar Application Buffing compounds Zic rich materials Fabricated heavy materials Core material Aluminum Air inlet 1 4 PT ELBOW 8 Hose Fluid inlet 1 4 PF Fluid return 1 4 PT ...

Page 5: ...O Ring 1 4 AX 02 900 004 Gasket 1 15 AX 02 900 015 Piston 1 5 AX 02 900 005 Head 1 16 AX 02 900 016 O Ring 1 6 AX 02 900 006 Adapter 1 17 AX 02 900 017 Guide 1 7 AX 02 900 007 Packing 1 18 AX 02 900 018 Spring 1 8 AX 02 900 008 Packing nut 1 19 AX 02 900 019 Adjusting screw 1 9 AX 02 900 009 Plug 1 20 AX 02 900 020 Cap 1 10 AX 02 900 010 Needle 1 21 AX 02 900 021 Pin 1 11 AX 02 900 011 Body 1 22 A...

Page 6: ...ecting to the system The air supply line should contain an air filter to remove harmful dirt and moisture from the compressed air Use a normally closed 3 way air solenoid valve to control the spray gun Attach a grounded air supply line from the 3 way valve to the 1 4 elbow air inlet adapter of the gun 3 CONNECT THE FLUID LINES Connect a grounded fluid line from the pump to the 1 4 PF fluid inlet a...

Page 7: ... relieving fluid pressure in the displacement pump hose and gun 5 FLUSH THE SYSTEM Before flushing always follow the pressure relief procedure and remove the spray tip Start the pump and flush the system with a compatible solvent Check the system under pressure for leaks if any are found follow the pressure relief procedure and repair the leaks Pressurize the system again and make sure the leaking...

Page 8: ...r to at least 50psi 3bar and start the pump The spray tip orifice size and angle determines coverage and pattern Don t try to get more coverage by increasing the pump pressure use a larger tip instead In a circulating system adjust the back pressure valve to provide constant system back pressure for all guns while maintaining proper pressure for fluid circulation Refer to the installation manual N...

Page 9: ...t operating Fluid line clogged Fluid valve closed Clogged spray tip or needle seat Worn or dry piston packings Refer to separate pump manual Clear fluid line Open fluid valve Clear spray tip and needle Replace piston packings Distorted spray pattern Fluid pressure too low Clogged spray tip or needle seat Fluid buildup on tip or worn tip Increase pressure to pump or adjust fluid pressure regulator ...

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