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system, connect a return line from the 1/4" PT circulating port to the back pressure valve. 
 

4.  SYSTEM ACCESSORIES 

 
Two accessories are required in your system: a bleed type master air valve and a fluid drain 
valve. These accessories help reduce the risk of serious bodily injury including fluid injection, 
splashing in the eyes or on the skin, and injury from moving parts if you are adjusting or 
repairing the pump. 
 
The bleed type master air valve is required only with air powered pumps. It relieves air trapped 
between this valve and the pump after the air regulator is shut off. Trapped air can cause the 
pump to cycle unexpectedly. Locate the valve close to the pump. 
 
The fluid drain valve assists in relieving fluid pressure in the displacement pump, hose and 
gun. 
 

5.  FLUSH THE SYSTEM 

 
Before flushing, always follow the pressure relief procedure and remove the spray tip. Start the 
pump and flush the system with a compatible solvent. Check the system under pressure for 
leaks; if any are found, follow the pressure relief procedure and repair the leaks. Pressurize the 
system again and make sure the leaking has stopped. 
 

6.  CHANGING THE SPRAY TIP 

 
Before adjusting the spray pattern or replacing the tip, follow the pressure relief procedure and 
close all air valves. Unscrew the tip retainer and install the tip, then tighten the retainer. Be 
sure the gasket is installed between the tip and valve seat to prevent leaking. If you are using a 
tip filter accessory kit, remove the tip retainer and gasket and install the kit with your tip. 
 

7.  GROUNDING 

 
Proper grounding is essential to maintaining a safe system. 

 

Summary of Contents for X-900BD

Page 1: ...ATOMEX X 900BD AUTOMATIC GUN MANUAL ...

Page 2: ...ry from moving parts always follow this procedure whenever you shut off or service the pump 1 Shut off the power to the pump 2 Close the bleed type master air valve 3 Activate the gun to relieve pressure 4 Open the pump drain valve to help relieve fluid pressure in the displacement pump Actuating the gun to relieve pressure may not be sufficient Have a container ready to catch drainage 5 Leave the...

Page 3: ...eed the working pressure 4 FIRE OR EXPLOSION HAZARD Static electricity is created by the high velocity flow of fluid through the pump and hose If the spray equipment is not properly grounded sparking may occur and the system may become hazardous Sparking may also occur when plugging in or unplugging a power supply cord If you experience any sparking or feel even a slight shock stop spraying immedi...

Page 4: ...AL DATA Maximum working pressure 5 000psi 350bar Application Buffing compounds Zic rich materials Fabricated heavy materials Core material Aluminum Air inlet 1 4 PT ELBOW 8 Hose Fluid inlet 1 4 PF Fluid return 1 4 PT ...

Page 5: ...O Ring 1 4 AX 02 900 004 Gasket 1 15 AX 02 900 015 Piston 1 5 AX 02 900 005 Head 1 16 AX 02 900 016 O Ring 1 6 AX 02 900 006 Adapter 1 17 AX 02 900 017 Guide 1 7 AX 02 900 007 Packing 1 18 AX 02 900 018 Spring 1 8 AX 02 900 008 Packing nut 1 19 AX 02 900 019 Adjusting screw 1 9 AX 02 900 009 Plug 1 20 AX 02 900 020 Cap 1 10 AX 02 900 010 Needle 1 21 AX 02 900 021 Pin 1 11 AX 02 900 011 Body 1 22 A...

Page 6: ...ecting to the system The air supply line should contain an air filter to remove harmful dirt and moisture from the compressed air Use a normally closed 3 way air solenoid valve to control the spray gun Attach a grounded air supply line from the 3 way valve to the 1 4 elbow air inlet adapter of the gun 3 CONNECT THE FLUID LINES Connect a grounded fluid line from the pump to the 1 4 PF fluid inlet a...

Page 7: ... relieving fluid pressure in the displacement pump hose and gun 5 FLUSH THE SYSTEM Before flushing always follow the pressure relief procedure and remove the spray tip Start the pump and flush the system with a compatible solvent Check the system under pressure for leaks if any are found follow the pressure relief procedure and repair the leaks Pressurize the system again and make sure the leaking...

Page 8: ...r to at least 50psi 3bar and start the pump The spray tip orifice size and angle determines coverage and pattern Don t try to get more coverage by increasing the pump pressure use a larger tip instead In a circulating system adjust the back pressure valve to provide constant system back pressure for all guns while maintaining proper pressure for fluid circulation Refer to the installation manual N...

Page 9: ...t operating Fluid line clogged Fluid valve closed Clogged spray tip or needle seat Worn or dry piston packings Refer to separate pump manual Clear fluid line Open fluid valve Clear spray tip and needle Replace piston packings Distorted spray pattern Fluid pressure too low Clogged spray tip or needle seat Fluid buildup on tip or worn tip Increase pressure to pump or adjust fluid pressure regulator ...

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