ATT HYMAX XX 3200 PH, Operating Manual, Inspection Book

Page 1: ...FBUCH Operating manual Inspection book Manuel d exploitation Carnet de contr le Manuale operativo registro di controllo JUMBO LIFT 3200NT Serien Nr Serial No N de s rie N de serie N di serie HYMAX XX...

Page 2: ...H Co KG is a brand of Otto Nu baum GmbH Co KG est une marque de la soci t Otto Nu baum GmbH Co KG es una marca de Otto Nu baum GmbH Co KG un marchio di Otto Nu baum GmbH Co KG 2 JUMBO LIFT 3200 NT HYM...

Page 3: ...ENGLISH Translation...

Page 4: ...ning ith a ignature Hazards in working with the system Nu baumproducts have been designed and built to state of the art and to recognized safety stan dards However improper use may lead to hazards to...

Page 5: ...th defective safety de vices or improperly attached or non functional safety and protection devices Non compliance with information in the operat ing manual in terms of transport storage assem bly com...

Page 6: ...ance e pert engineers T V specialists that may inspect and assess due to their education and experience with lift systems They are knowledgeable in the appropriate work safety and accident preven tion...

Page 7: ...ngheavyvehiclepart e g motor the centre of mass of the vehicle changes In this case secure the vehicle against falling using suit able means Initialaccessinto theliftmayonlybedone after the main switc...

Page 8: ...se of afe au iliary mean e g crane forklift and a uf ficient number of people diver e upport and a ufficient barriertopreventunauthorizedacce Carefully remove the liftfrom the wooden crate and check f...

Page 9: ...y pre installed meaning the hoses and pipe connections are properly assigned Finally check the power connection check for correct hydraulic oil in the proper volume and leak tightness of the connectio...

Page 10: ...the lift to the lowest position Disconnect power Ifnecessary disconnectthe hydraulic lineson the operating unitonly and seal themoff with blind stoppers If necessary suction off the hydraulic oil Tran...

Page 11: ...er the drive rails lengthwise and cross wise in the centre When driving onto the lift position the ramps so that the roller 7 of the ramp 9 are on the ground 8 7 Rollers 004 8 Supports 9 Ramps Other i...

Page 12: ...area No person or object may stand in theworking area of the lift or on the lift The vehicles cannot be lowered into the lowest position without wheels Otherwise the lift can not raise the load using...

Page 13: ...ons on the maintenance sticker that is found somewhere on the unit depending on the lift design 6 1 System maintenance plan Before beginning service disconnect from power The system is to be se cured...

Page 14: ...cannot be crushed kinkedor contact any moving assembly Check hydraulic oil The oil is used if it has a milky colour or if the hy draulic oil smells unpleasantly Check the hydrauliclines andscrewsforle...

Page 15: ...operationduration 6 2 Cleaning and care of the system A regular and expert clean helps retain the value of the system Additionally it can also be a pre requisiste for the preservation of guarantee cl...

Page 16: ...ncourage accelerate the airing and or drying of foundation pits and lift parts when ever theloadreceivingfixtures are not in usefor a longer period of time including overnight lift them out of the fou...

Page 17: ...ing time depends on the ambient temperature Motor defective Inform customer service Problem Motor starts load is not lifted Possible causes Remedy Load is too heavy Unload the lift ydraulic oil fillin...

Page 18: ...witch on Disconnect power Inspect the hazardous area No person or ob ject maystand in theworkingareaofthelift or on the lift Removethecoversfortheemergencydischarge cre acce e 6 on both ide Loo en the...

Page 19: ...pprox 14 litres Noi e level S 70 d A on ite connection 3 N PE 00 V 50 z with 16A fuses slow according to VDE regulations 8 2 Safety devices Over pressure valve Hydraulic system fuse against over press...

Page 20: ...on tructionand ignificantmaintenancechange onloadcarryingpart the lift must be inspected afterwards by a specialist who approves the changes Operation of the lift is done by an operating unit that is...

Page 21: ...10 Data sheet JUMBO LIFT 3200 NT HYMAX XX 3200 PH AD H9402 19 05 2015 JUMBO LIFT 3200 NT HYMAX XX 3200 PH 67...

Page 22: ...11 Foundation plans 11 1 Sub floor 68 JUMBO LIFT 3200 NT HYMAX XX 3200 PH 19 05 2015 AD H9402 Foundation plan JUMBO LIFT 3200 NT HYMAX XX 3200 PH Sub floor platform ubfloor pipe Receiver 1460 2160...

Page 23: ...11 2 Above ground AD H9402 19 05 2015 JUMBO LIFT 3200 NT HYMAX XX 3200 PH 69 Foundation plan JUMBO LIFT 3200 NT HYMAX XX 3200 PH Above ground platform...

Page 24: ...Suction filter 98012 0 3 Mechanical pump 98340 0 4 Motor 992658 0 5 Oil dipstick 982186 0 6 Check valve 159604 No Designation Drawing number 0 7 Complete block 030JL82038 0 8 Pressure relief valve 23...

Page 25: ...1 030JL21360 UNIT 10 2 035JL06031 EXTERIOR SCISSOR UPPER COMPLETE 10 3 035JL06011 EXTERNAL SCISSOR LOWER COMPLETE 10 4 035JL05210 FLOOR PANEL LEFT COMPLETE 10 5 035JL05201 FLOOR PANEL RIGHT COMPLETE...

Page 26: ...SIDE WE RECOMMEND THAT YOU SEND DEFECTIVE CYLINDERS TO US FOR REPAIR CYLINDERS WILL BE INSPECTED AND SENT BACK 10 10 040JL02602 AUXILIARY GROUP CYLINDER PIPE COMMAND SIDE WE RECOMMEND THAT YOU SEND DE...

Page 27: ...20 SPACER FOOT 1 COMPLETE 20 2 040JL05010 SPACER FOOT 2 COMPLETE 20 3 035JL05203 FLOOR PANEL WELD PART 20 4 97991 M5X6 COUNTERSUNK SCREW 20 5 9PAP202320P10 DU JACK 20 6 030JL05008 RUNNING PANEL AD H94...

Page 28: ...R 30 4 9125_1 A6_4 WASHER 30 5 97991 M6X35 COUNTERSUNK SCREW 30 6 9912 M5X12 CYLINDER SCREW 30 7 030JL09552 BALANCE COVER 30 8 030JL09531 CABLE CONDUIT 30 9 030JL09533 CABLE CONDUIT 30 10 030JL09546 C...

Page 29: ...P ROLLER 40 3 030JL26021 EXTERIOR BOLTS SCISSORS 40 4 030JL26165 EXTERIOR BOLTS SCISSORS 40 5 9PAP252820P10 DU JACK 40 6 9PAP252830P10 DU JACK 40 7 030JL26168 SLIDING PIECE TOP 40 8 971412 AM6 BALL LU...

Page 30: ...0 1 035JL06013 EXTERIOR RAIL LOWER WELD PART 50 2 9PAP252820P10 DU JACK 50 3 9PAP252830P10 DU JACK 50 4 035JL06017 SLIDING PIECE LOWER EXTERIOR 50 5 030JL06112 SLIDING PIECE AXIS 50 6 91481 6X30 FRICT...

Page 31: ...E PLATE SET 60 2 035JL06103 SCISSORS WELD PART 60 3 030JL26024 EXTERIOR BOLTS SCISSORS 60 4 030JL62021 CYLINDER BOLTS LOWER 60 5 9PAP252830P10 DU JACK 60 6 030JL05012 FIXED BEARING BOLTS 60 7 9914 M5X...

Page 32: ...3 LOCKING WASHER 60 13 970554 LUBRICATION NIPPLE FUNNEL STRAIGHT 70 xx Interior scissors top 6 5 2 7 1 12 4 10 11 3 9 8 035JL06221_2 30 01 2015 70 1 030JL66093 BLOCKING WELDPART 70 2 035JL06223 INTERI...

Page 33: ...1412 AM6 BALL LUBRICATION NIPPLE 70 9 97991 M8X12 COUNTERSUNK SCREW 70 10 030JL22023 LOCKING WASHER 70 11 970554 LUBRICATION NIPPLE FUNNEL 70 12 9912 M8X35 CYLINDER SCREW 80 xx Rail 035JL08401_3 30 03...

Page 34: ...5 030JL22023 LOCKING WASHER 80 6 030JL68019 FESTLAGERBOLZEN SCHIENE 80 7 9DFD 357A2ZN PRESSURE SPRING 90 xx Ramps 90 1 030JL38618 COMPLETE LEVER WELD PART 90 2 030JL38720 RAMP WELD PART300 MMLONG 90...

Page 35: ...01320 RECEIVING PANEL WELD PART 100 2 030JL01353 HOLDER WELD PART 100 3 030JL41330 COMPLETE COVER 100 4 030JL82038 COMPLETE HYDRAULIC BLOCK 100 5 030JL21361 PEDESTAL WELD PART 100 6 030JL01308 REAR CO...

Page 36: ...21342 RETURN LINE 100 14 980012 SUCTION FILTER 100 15 9125_1 A8_4 WASHER 100 16 9934 M8 HEXAGONAL NUT 100 17 93901 L10A M SUPPORTS 100 18 992658 UNDER OIL MOTOR 100 19 980340 MECHANICAL PUMP 100 20 03...

Page 37: ...PRESSURE RELIEF VALVE 110 2 030JL82039 HYDRAULIC BLOCK 110 3 980630 MAGNETIC COIL 110 4 980478 SOLENOID VALVE WITHOUT SIEVE 110 5 9MU439M10ZN HEXAGONAL NUT 110 6 232TTL42038 EMERGENCY DISCHARGE 110 7...

Page 38: ...OL DKOL 120 11 983655 HOSE 2SC DN06X3400 DKOL DKOL 120 12 983662 HOSE 2SC DN06X2100 CEL CELM12X1 5 120 13 983662 1 HOSE 2SC DN06X2100 CEL CELM12X1 5 120 14 983665 HOSE 2SC DN06X2750 DKOL DKOL 120 15 9...

Page 39: ...h all informa tion contained in this operating manual and inspection book and will keep this document acces sible to trained operators at all times The peciali tconfirm proper y tem etup ha read allin...

Page 40: ...d to handle the lift after it a et up by a trained a embler of the manufacturer or a contract partner peciali t Date name ignature empty line mu t have a cored out Date Name Signature Date Name Signat...

Page 41: ...conditions Condition hydraulic cre fitting Condition electrical lines Condition of weld seams Fasteninganchortorque Fastening screw torque Conditionofpolymeroverlays Conditionofconcretefloor crack Fu...

Page 42: ...dition hydraulic cre fitting Condition electrical lines Condition of weld seams Fasteninganchortorque Fastening screw torque Conditionofpolymeroverlays Conditionofconcretefloor crack Function CE top a...

Page 43: ...on hydraulic cre fitting Condition electrical lines Condition of weld seams Fasteninganchortorque Fastening screw torque Conditionofpolymeroverlays Conditionofconcretefloor crack Function CE top and a...

Page 44: ...90 Downloaded from www Manualslib com manuals search engine JUMBO LIFT 3200 NT HYMAX XX 3200 PH 19 05 2015 AD H9402...

Page 45: ...Circuit diagrams are not standard documents When checking the control cabinet at the fac tory field device uch a en or thermo tat and motors cannot be included For this reason even with careful inspe...

Page 46: ...Downloaded from www Manualslib com manuals search engine AD H9402 l 9 05 2015 JUMBO LIFT 3200 NT HYMAX XX 3200 PH 179 I...

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Page 50: ...alslib com manuals search engine 17 Konformit tserkl rungen Declaration of conformity D clarations de confor mit Dichiarazione di conformit 17 1 JUMBO LIFT 3200 NT AD H9402 19 05 2015 JUMBO LIFT 3200...

Page 51: ...Downloaded from www Manualslib com manuals search engine 17 2 HYMAX XX 3200 PH 184 JUMBO LIFT 3200 NT HYMAX XX 3200 PH 19 05 2015 AD H9402...

Page 52: ...Downloaded from www Manualslib com manuals search engine AD H9402 19 05 2015 JUMBO LIFT 3200 NT HYMAX XX 3200 PH 185...

Page 53: ...Downloaded from www Manualslib com manuals search engine 186 JUMBO LIFT 3200 NT HYMAX XX 3200 PH 19 05 2015 AD H9402...

Page 54: ...Downloaded from www Manualslib com manuals search engine AD H9402 19 05 2015 JUMBO LIFT 3200 NT HYMAX XX 3200 PH 187...

Page 55: ...n tel fono del distribuidor Indirizzo rivenditore telefono 15 02 Otto Nu baum Gmb Co KG Kundendien t Korker Str 2 D 7769 Kehl oder eier nu baum group de e Mail ervice nu baum group de Service Hotline...