Audipack Rota-Kit PRK-250, Mounting Instructions

Page 1: ...PRK 250 500 750 Projector Rota Kit Mounting instructions ...

Page 2: ...In case of damage please report directly to the transporter and Audipack to provide a quick solution Read the manual carefully before installing Never install more load on the product than it is allowed Unplug before maintenance works Please keep this manual for later use ...

Page 3: ...r projector info 8 4 4 2 Adjusting the projector 9 5 Required for installation 10 5 1 Homing 10 5 1 1 The procedure for homing is as follows 10 5 1 2 Homing can be activated by 10 6 Connection to mains 11 7 Control by inputs 6 pole connector 12 7 1 Moving to memory positions 12 7 2 To set a memory position 12 8 Control by inputs 5 pole connector 13 8 1 Moving to memory positions 13 9 Control by RS...

Page 4: ...6 3 INSTRUCTIONS TO MOVE THE MOTOR TO A MEMORY POSITION 28 16 4 PROGRAM MEMORY POSTIONS 28 16 5 FACTORY MODE 28 16 6 MISCELLANIOUS INSTRUCTIONS 29 16 7 REGISTER R1000 Device Name 29 16 8 REGISTER R1001 Input Status 30 16 9 REGISTER R1002 Control Function 31 16 10 REGISTER R1003 UP DOWN Status 32 16 11 REGISTER R1004 Motor Status 33 16 12 REGISTER R1005 R1008 Memory Preset Values 34 16 13 REGISTER ...

Page 5: ... 16 22 REGISTER R1018 Pulse Continue Mode 41 16 23 REGISTER R1019 Adjustable Speed Limit Mode 41 16 24 REGISTER R1021 limit switch hysteresis homing 42 16 25 REGISTER R8888 Software Version 42 17 Maintenance of the product 43 18 Dimensions and illustrations 44 19 Frequently asked questions 45 ...

Page 6: ...ositions Maximum rotation 350 degrees Controllable by contact closures RS232 and optional IR RF remote Max projector load 30 Kg Built according CE and EMC norms 2 2 Scope of delivery Product Manual Power adapter Power cable 5 pole connector with jumper 6 pole connector 2 3 Accessories Remote control for IR unit incl AA battery Mounting help P3660 Adapter RS232 serial communication RJ45 Sub D9f Par...

Page 7: ...wdriver spirit level ceiling fixing hex spanner tape measure 4 Mounting the product 4 1 Preparations for ceiling floor wall mounting Make sure the mounting surface area is flat Make sure there is enough clearance to operate the product Keep in mind free space for future maintenance ...

Page 8: ...ceiling make sure a strong enough support exist to handle the max load of PRK and monitor projector combined 4 4 Mounting the monitor projector 4 4 1 Prerequisites of the monitor projector Monitor projector info Mounting a monitor or projector on the PRK can only be accomplished using a mounting plate that is suitable ...

Page 9: ...Assembling 9 PRK Mounting bracket Projector 4 4 2 Adjusting the projector To adjust the monitor or projector can be done as follows Loosen the hex screw adjust to desired position and fasten hex screw ...

Page 10: ...edure for homing is as follows The motor runs in low speed to down limit switch The motor stops when the down limit switch is activated The motor runs in low speed in de reverse direction The motor stops 10 count after the down limit switch is deactivated In program number 5 homing is in the opposite direction limit switch UP will be activated 5 1 2 Homing can be activated by Keypad RS 232 home en...

Page 11: ...minals 11 6 Connection to mains Never use damaged devices Before mounting the PRK check the specifications on the label with those of the local power supply Do all mounting and maintenance works with the power supply switched of ...

Page 12: ... Move to memory position 3 make a connection between COM M3 Move to memory position 4 make a connection between COM M4 7 2 To set a memory position To set a memory position Make an interconnection between COM SET Maintain this interconnection and Make an interconnection between COM M1 M2 M3 or M4 depends on the memory you want to store Disconnecting all the above connections will set the required ...

Page 13: ... by a safety or emergency contact Removing the jumper completely disconnect the power from the control board 8 1 Moving to memory positions Move to memory position 1 or down left direction make a connection between COMMON and DOWN Move to memory position 2 or up right direction make a connection between COMMON and UP ...

Page 14: ...n 9 1 Connection of the RS232 9 2 Moving the lift by serial communication RS 232 Moving up o enter alphabetic letter Moving down n enter alphabetic letter To M1 m1 enter To M2 m2 enter To M3 m3 enter To M4 m4 enter For more information see register manual 1 1 and 1 2 ...

Page 15: ...er pcb will be installed inside the PRK and 1 external receiver will be installed to the connector of the PRK Use external IR remote 260218 or use radio 868 Mhz RF remote 260219 for external installation 1 receiver pcb will be installed inside the PRK and 1 external receiver will be installed to the 8 way connector of the PRK 11 Control by wireless remote 2 positions Open the PRK by removing the p...

Page 16: ...mote 4 positions Install the internal PCB as mentioned before see 11 or use 2 sets of below listed external remotes Apply the external remote 260218 or 260219 and connect the PCB with the Up common down connection to the 8 way external control connector on the PRK On the PCB 260192 inside the 260218 or 260219 select the desired channel 2 is standard for position 3 4 for the PRK Connect C 3 4 ...

Page 17: ... memory positions M1 to M4 must be set in a specific order in between the two limit switches They differ of the selected program and are also related to the buttons of the remote control Program 0 and 4 M1 correspond with the left down direction M2 correspond with the right up direction M3 is not assigned M4 is not assigned Program 1 M1 correspond with the left down memory position between M3 and ...

Page 18: ... program number 1 M3 and M4 are protected and can only be stored using a PIN code Set the memory position by the keypad 13 5 Error reset All errors can be reset by disconnecting the power from the control board Take at least 10 seconds to power up The only exception is if two control boards are in twin mode If an synchronous error occurs then both motors have to be reset and homed separately Takin...

Page 19: ... switch on position 1 DC motors up to 30VDC column lifts with intern limit switches and position control Rotary switch on position 2 DC motors up to 30VDC with external limit switches and position control auto homing Rotary switch on position 3 DC motors up to 30VDC with external limit switches and position control manual homing Rotary switch on position 4 Single phase AC tube motors with external...

Page 20: ...CL X350 and MKT C150 Rotary switch on position 4 Universal AC tube motors Rotary switch on position 5 PCL 1070 PCL 2050 PCL 3050 PCL 5050 Switches and position control manual homing 4 5 not applicable on PCB 261377 15 Function dipswitches J14 Dipswitch position 1 Master slave slave on in twin mode only Dipswitch position 2 Single twin single mode on Dipswitch position 3 Soft start stop on off soft...

Page 21: ...Settings 21 Dipswitch position 5 Speed limit on off speed limit on ...

Page 22: ...S232 serial communication RJ45 Sub D9f Part number 320137 Cable serial adapter Sub D9 male USB Part number 320139 16 1 Connections Put the RJ 45 male connector into female connector on the control board and into the Sub D9 male connector of your computer ...

Page 23: ...Connections 23 If your computer doesn t have a serial Sub D9 serial port connector a serial adapter Sub D9 male USB cable is needed Part number 320139 ...

Page 24: ...Connections 24 16 2 Software An example of a terminal emulator software to control the control board is PuTTY and can be found to follow this link http the earth li sgtatham putty latest x86 putty exe ...

Page 25: ...ive pole Connector external control Motor terminal DC Relays output UP DOWN Terminal limit switches Sensor counter Serial communication RS232 Heartbeat cable connector Connector memory position control and memory store function Connector keypad R1 Potentiometer for maximum motor current R2 Potentiometer for maximum motor voltage of power supply R80 Potentiometer supply voltage counter sensor facto...

Page 26: ...Connections 26 Table 1 Electrical connections R2 R1 R80 ...

Page 27: ...ry indicator LED2 turns from orange pushed to green released Set memory position 3 Memory indicator LED2 turns from orange pushed to green released Pin Set memory position 3 with PIN code Memory indicator LED3 turns from orange pushed and released to green pin code correct Set memory position 4 Memory indicator LED2 turns from orange pushed to green released Pin Set memory position 4 with PIN code...

Page 28: ... to memory position 1 M2 Go to memory position 2 M3 Go to memory position 3 M4 Go to memory position 4 19 4 PROGRAM MEMORY POSTIONS P1 Set new value for memory position 1 P2 Set new value for memory position 2 P3 Set new value for memory position 3 P4 Set new value for memory position 4 PF Set memory positions to factory settings In program number 1 P3 and P4 can only be stored in factory mode 19 ...

Page 29: ...bug on off R X Read register X W X data Write data into register X V X Set PWM motor speed X 0 X 1023 K X Set motor position in counts 50 X 60000 ascii letters are not case sensitive 19 7 REGISTER R1000 Device Name In register R1000 the device name is stored R1000 Enter Returns AUDIPACK DUAL UNIT ...

Page 30: ...ipswitch 5 Dipswitch 4 Dipswitch 3 Rotary switch bit3 Rotary switch bit2 Rotary switch bit1 Rotary switch bit0 Down Up Store Preset M4 Preset M3 Preset M2 Preset M1 R1001 Enter Returns decimal number 118912 DEC and is equal to a 18 Bits binary 0100011000100100010010 BIN 18 Bits 0 1 1 1 0 1 0 0 0 0 1 0 0 0 0 0 0 0 Description Dipswitch 1 Limit Switch Up Limit Switch Down Dipswitch 2 Dipswitch 5 Dip...

Page 31: ...function Position Description Connector 0 DC motor control without position control manual 1 DC motor control with position control and build in limit switches e g columns manual 2 DC motor control with position control auto homing manual 3 DC motor control with position control manual homing manual 3 Relay output control without position control manual 4 Relay output control with position control...

Page 32: ...WN Status In register R1003 the status of the UP DOWN motor sequence is stored Register R1003 DEC 3 2 1 0 Description UP DOWN STOP UP DOWN RELEASED UP DOWN PRESSED UP DOWN START R1003 Enter Returns decimal number 2 Number 2 equals UP DOWN RELEASED ...

Page 33: ...3 2 1 0 Description MOTOR CONNECTION ERROR MOTOR CURRENT ERROR MOTOR DOWN MOTOR UP MOTOR PRESET 4 MOTOR PRESET 3 MOTOR PRESET 2 MOTOR PRESET 1 R1004 Enter Returns decimal number 64 DEC and is equal to a 10 Bits binary 0001000000 BIN number 10 Bits 0 0 0 1 0 0 0 0 0 0 Description MOTOR CONNECTION ERROR MOTOR CURRENT ERROR MOTOR DOWN MOTOR UP MOTOR PRESET 1 MOTOR PRESET 1 MOTOR PRESET 1 MOTOR PRESET...

Page 34: ...es of the memory positions are stored R1005 Enter R1006 Enter R1007 Enter R1008 Enter Returns decimal numbers 1010 2000 130 2600 Register Description Value range R1005 M1 counter value 50 60000 counts R1006 M2 counter value 50 60000 counts R1007 M3 counter value 50 60000 counts R1008 M4 counter value 50 60000 counts ...

Page 35: ...9 Request Count In the register R1009 the Requested count is stored R1009 Enter Returns decimal number 2000 19 14 REGISTER R1010 Motor Position Count In the register R1010 the Motor position is stored R1010 Enter Returns decimal number 2000 ...

Page 36: ...when motor runs down Limit switch down activated when motor runs up 4 4 Motor sync error parallel mode Number of pulses between master and slave is too many 8 8 Heartbeat error parallel mode Slave receives no heartbeat from master connection error 10 16 Limit switch error Limit switch up down activated when motor is between memory position M1 or M2 20 32 Pulse error Time between pulses is too long...

Page 37: ...table we find the following numbers 1 Current error 80 Memory error 200 Master error 19 16 REGISTER R1012 Motor Speed Slow mode In the register R1012 the preset status Slow mode is stored DC output only 1 Slow mode 0 No slow mode R1012 Enter Returns decimal number 0 This represents preset No slow mode ...

Page 38: ... 2 request Set memory position 2 Memory indicator LED2 turns from orange pushed to green released 4 Preset memory position 3 request Set memory position 3 with PIN code Memory indicator LED3 turns from orange pushed to green released 8 Preset memory position 4 request Set memory position 4 with PIN code Memory indicator LED4 turns from orange pushed to green released 16 New value is stored R1013 E...

Page 39: ... R1014 the delta pulse is stored R1014 Enter Returns decimal number 40 19 19 REGISTER R1015 Master Slave Mode In the register R1015 the preset Master Slave mode is stored DC output only 1 Master 0 Slave R1015 Enter Returns decimal number 1 This represents preset Master ...

Page 40: ...nly 0 Single mode 1 Parallel mode R1016 Enter Returns decimal number 0 This represents preset Single mode 19 21 REGISTER R1017 Soft Start Mode In the register R1017 the preset status Soft start mode is stored DC output only 0 Ramp up down 1 No ramp up down R1017 Enter Returns decimal number 1 This represents preset status No ramp up down ...

Page 41: ...reset Continue Up Down NO contact must be continue closed to run the motor 19 23 REGISTER R1019 Adjustable Speed Limit Mode In the register R1019 the preset status Speed limit is stored DC output only 0 Speed limit 1 No speed limit R1019 Enter Returns decimal number 1 This represents preset status No speed limit The speed PWM output voltage can be adjusted by potentiometer R2 The output voltage is...

Page 42: ...ch hysteresis homing In the register R1021 the value of the limit switch hysteresis for homing is stored The factory setting is 10 R1021 Enter 19 25 REGISTER R8888 Software Version In register R8888 the software version is stored R8888 Enter Returns V11 ...

Page 43: ...e 43 20 Maintenance of the product Clean with mild damp cloth Dry after cleaning Do not use aggressive cleaning agents Reinigen met een licht vochtige doek Daarna droog maken Geen agressieve schoonmaak middelen toepassen ...

Page 44: ...Technical data 44 21 Dimensions and illustrations ...

Page 45: ...low the procedure for manual homing Q Control board doesn t react without error message R Follow the procedure for manual homing Q What indicates when the two led s U2 and U3 of de corresponding limit switches are both blinking synchronous what is A Actuated limit switch do not match the motor direction of rotation or Motor current exceeds motor current setting R2 or ...

Page 46: ...ns de Vente et de livraison de Audipack sáppliquent à tous les livraisons de Audipack Cette conditions sont disponible sur le site internet de Audipack www audipack com où seront envoyé par poste sur demande AUDIPACK Industriestraat 2 4 2751 GT Moerkapelle The Netherlands Tel 31 0 795931671 Fax 31 0 795933115 Email audipack audipack com www audipack com Audipack reserves the right to make changes ...