Ausrv LX, Owner'S Manual

Page 1: ...Phone 1300 494 494 Copyright Market Direct Group Pty Ltd 2021 All Rights Reserved OWNER S MANUAL EDITION 2021 Version 1 LX DOUBLE FOLD OFFROAD CAMPER www marketdirect com au ...

Page 2: ... the Water Heater 15 Switching On Gas Operation 16 Removing The Cowl Cover 16 Select Water Heater Mode 16 When using the vehicle switches 16 Switching Off Gas Operation 16 Red Indicator Lamp Fault 17 Maintenance 17 Decalcification 17 Fuses 17 Circuit Breaker 17 Water Heater Trouble Shooting 18 Gas Operation 18 Water Supply 18 Bearings and Seals 19 Safety Chains and Shackles 19 Rated Shackles 19 At...

Page 3: ...Suspension 39 Shock Absorbers Bushes 39 Hubs and Axles Parts Identification 40 Electrical Systems 41 Chargers Inverters 41 Battery Care 41 Control Panel 42 Gas Water Systems 43 Hot Water System 43 Water Pumps 43 Connecting the Gas 43 Pre Trip Checklist 44 Useful Accessories 44 Levelling Blocks 44 Wheel Chocks 45 Covers 45 Stone Protection 45 Trouble Shooting 46 Electrical 46 Plumbing Gas 48 Brakes...

Page 4: ...s and experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access to appropriate tools and equipment you may injure yourself or others around you and or you may cause damage to the Camper you are working on including making it unsafe Users of this owner manual mus...

Page 5: ...d Offroad Camper OWNERS NAME MODEL VIN BUILD DATE TARE ATM TYRE SIZE DEALER ADDRESS 1 ADDRESS 2 DISCLAIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of AusRV ...

Page 6: ...ting The total permissible mass of the Trailer This includes the coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The ATM Rating must not be exceeded GTM Gross Trailer Mass Rating The total permissible mass that can be supported by the wheels tyres of the Trailer This includes whatever you add as payload e g water gas equipment and luggage but does not...

Page 7: ...ng towards the centreline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of AusRV products the toe in is measured in millimetres at the front of the tyre from the chassis rail Tow vehicle and Trailer Compatibility Your tow vehicle manufacturer has applied a maximum towing capacity to the vehicle which is the Aggregate Tra...

Page 8: ...0L Total 200L WATER DELIVERY 12V electric pump x 1 HOT WATER SYSTEM Truma Ultra Rapid SHOWER ENSUITE Detachable Nylon Ensuite includes ropes poles and pegs AWNING Included with annex walls floor and draft skirt BATTERY 2 x 100AH deep cycle AGM batteries AC CHARGER 240V Projecta Intelli Charge 15A 12V Battery Charger 7 Stage Automatic INVERTER PROJECTA IM1000 12V 1000W Modified Sinewave Inverter OU...

Page 9: ...fic Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpool WA 6106 SOUTH AUSTRALIA Adelaide 1246 South Rd Clovelly Park SA 5042 AusRV Contact Details and Stores NATIONAL TOLL FREE WARRANTY HOTLINE SPARE PARTS 1300 4X4 4X4 1300 494 494 1300 AusRV CARE 1300 632 2273 1...

Page 10: ... these limits may result in an accident causing serious injury or death and or property damage It is important to load your camper correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a camper to sway and or roll excessively left and right The industry optimum ball weight on a camper is between 9 and 11 of the total camper wei...

Page 11: ...ints on the side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground wherever possible The wheels of the trailer should be chocked and no person should remain inside the trailer whilst it is being jacked No person should place any portion of their b...

Page 12: ... All AusRV campers require an electric brake controller to be fitted to the tow vehicle by law There is a wide range of controllers available that are suitable Correct Vehicle Wiring for AusRV Campers To comply with national laws on breakaway systems you must supply a maintenance charge to the battery batteries that power the system should it be activated In all AusRV products the breakaway is pow...

Page 13: ... protect the start battery 1 50 amp relay to stop power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery Vehicle with smart alternator The Anderson plug can be connected to the start battery on the vehicle and should include the following to protect the start battery 1 a A DC to DC charger will need to be installed in the camper to activate the smart alternator th...

Page 14: ...YARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REMOVE THE PIN AS AN ALTERNATIVE SECURITY MEASURE REMOVING THE PIN WILL RAPIDLY DISCHARGE THE BATTERIES IT IS A MANDATORY REQUIREMENT THAT THE BREAKAWAY BATTERY SOURCE BE CHARGED DURING TOWING ...

Page 15: ...ery time a cylinder is changed or at least annually CAUTION the ammonia present in some soaps and detergents can react with brass fittings and cause such fittings to crack after a short period of time Therefore caution should be exercised when using soap solutions on brass fittings and all connections should be rinsed thoroughly with fresh water as soon as possible after the application of the soa...

Page 16: ...sed to prevent the unintended release of gas from a cylinder Gas Appliance Safety Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out Never interfere with this function or replace appliances with a non certified type Slide out kitchens with cookers should only be operated with an annex fully erected Failing to do so may affect the sa...

Page 17: ...ed with power via an external contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a device Water may drip from the discharge pipe of the P T safety valve and this pipe must be left open to the atmosphere The P T safety valve is to be operated regularly to remove lime deposits and to ensure that it is not blocked Any discharge pipe connected...

Page 18: ... the initial operation of a brand new appliance or after it has not been used for some time an amount of fumes and a slight smell may be noticed for a short while Always observe the operating instructions prior to starting The vehicle owner is responsible for correct operation of the appliance Before using the product for the first time it is essential to flush the entire water supply through with...

Page 19: ...ace a plug or reducing coupling in the discharge pipe Fig 2a 4b of the P T safety valve Do not operate the water heater without a functioning P T safety valve this could cause an explosion The P T safety valve 4 is a safety component and must not be removed for any reason other than replacement The P T safety valve is not serviceable if defective it must be replaced failure to reuse an old P T saf...

Page 20: ... for combustion If the appliance switches to Fault during this time switch off the appliance wait 10 minutes and switch on again When using the vehicle switches Refer to operating instructions of the vehicle manufacturer or see switch labels Switching Off Gas Operation Switch off the water heater to position Fig 3b c If the water heater is not to be used for a longer period mount cowl cover non ob...

Page 21: ... year We recommend the use of suitable normal commercial products for the cleaning disinfection and care of the Truma UltraRapid Products containing chlorine are unsuitable In order to avoid the colonization of micro organisms heat up the Truma UltraRapid to 70 C at regular intervals The drain valve Fig 2 3 and the P T safety valve Fig 2 4 are to be operated regularly to remove lime deposits and t...

Page 22: ...amp lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off the appliance wait 5 minutes and switch on again Symptom Cause Remedy Water drips from the P T safety valve Water pressure to high Lime or dirt under the P T safety valve seat Check water pressure max 400 kPa use a pressure reducer when connected to central water su...

Page 23: ... Periodically check the chains for visual wear or damage If worn or damaged arrange for these to be replaced with approved certified and suitably rated chains Connecting the Hitch Towing with Trucks If you intend to tow your camper with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the t...

Page 24: ...ins When attaching chains you must always cross them and attach each chain to the diagonally opposite side of the towbar Ensure chains are not too long and where necessary attach to links further back from the end Periodically check the chains for visual wear or damage If worn or damaged arrange for these to be replaced with approved certified and suitably rated chains ...

Page 25: ... 1300 494 494 21 Hitch Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior to coupling and uncoupling ...

Page 26: ...the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover it shouldn t separate This procedure should be applied if you are uncoupling or coupling up ...

Page 27: ...locking mechanism 2 is all the way back release the button 1 locking the plate in place Coupling STEP 1 STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it Locking plate should be in unlocked position as shown Lower the coupling onto the tow pin ...

Page 28: ... button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through the mechanism and assemble the cap If the cap will not fit check the locking mechanism is in the correct locked orientation Detail view of pin through locking mechanism STEP 3 ...

Page 29: ...button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position Lift the coupling up off the tow pin STEP 1 STEP 2 Uncoupling ...

Page 30: ...rmance of the van Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum effect that can cause dangerous sway and cause an accident Tyre Pressures Tyre pressures have a large effect on the handling of your camper Tyres that are under the recommended pressure for the campers actual weight can cause a dangerous sway It is im...

Page 31: ...warranty issue Zipper Care Few parts of your camper work as hard as zippers particularly if you have young children To get the maximum service life from zippers there are precautions and maintenance you can do Never force a zipper If it jams or becomes difficult back it up and start again ensuring the two rows are feeding evenly into the slide without one row having much greater weight of canvas t...

Page 32: ... no overhanging trees Birds and bats occupying trees can defecate leaving droppings on your camper that can damage paint and canvas and leaves and sap can also taint the canvas Ensure you are not camping in an area prone to flooding or with bad drainage in the event of rain Even the slightest hollow in the ground can put you in a mini lake In hot weather if possible set your camper up so the sun s...

Page 33: ...ect to the power input To connect to a standard 10 amp household supply a converter unit such as an Amphibian with a safety switch will be required Mains Power Protection You are protected by an RCD device installed in your camper Should mins power fail check the RCD switch shown Mains Power Input Amphibian Power Adapter ...

Page 34: ...soft floor campers it is advisable to lower the back corner pole opposite the bed and furthest from the annex to ensure water can t pool on the main tent Canvas is not designed to store water Water pooling can stretch and damage canvas and in extreme cases bend the supporting poles of the camper This is considered storm damage and is not covered by your camper manufacturer under warranty Lower the...

Page 35: ...re to retract the steps and close firmly against the door can cause the internal poles to make contact resulting in damaged poles and canvas Always place lynch pins as shown to protect from damaging door seals when closing When closing your camper never force it If you encounter unusual resistance reopen and investigate what the obstruction is and correct it Forcing your camper closed may result i...

Page 36: ...www marketdirect com au Ph 1300 494 494 32 Pole Diagram ...

Page 37: ...0 50 are free of dirt and have no canvas protruding past the seals UV light and the elements can over time cause seals and fitting to perish and become brittle The use of a camper cover or tarpaulin will extend the life of components and keep your investment looking better for longer Batteries When storing your camper ensure all power is turned off to ensure batteries aren t drained Batteries shou...

Page 38: ...4 494 34 Securing Your Camper When parked and unhitched you should always use suitable wheel chocks to ensure the trailer can t move in the event of a handbrake failure For security a wheel clamp or and hitch lock are highly recommended ...

Page 39: ...ould be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm Brakes and Handbrake Electric Features Your trailer is fitted with electric brakes that require a brake controller that can be operated from the driver s seat 1 Manual adjusted to provide the correct braking capability for varying road off road and load conditions 2 They can be modulated to provide mo...

Page 40: ... capability Use the cable adjuster to give sufficient tension to be able to set the handbrake lever on the last two notches of the coupling or handbrake is 1 3 raised when unladen This needs to be checked again when the trailer or camper is loaded If the cable is too tight the brakes will be applied as the axle moves backward under spring deflection Adjuster To adjust the handbrake cable tension r...

Page 41: ... as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who departs from the instructions provided in this manual must first establish that they neither compromise their personal safety nor the vehicle integrity by their choice of methods tool s or parts...

Page 42: ...s important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine AusRV parts available from our outlets Corrosion Prevention It s important to take steps to prevent corrosion of parts on your trailer to extend the service life Many fittings are high tensile and therefor zinc plate...

Page 43: ...way or when increasing speed you must reinflate the tyres to correct highway pressures Failure to reinflate can cause severe handling problems resulting in injury or death Suspension Your camper is fitted with quality independent trailing arm suspension with dual shock absorbers This design is ideal for the full range of use on and off road however there are limitations in prolonged use of corruga...

Page 44: ...ntification A Stub Axle B DM00025 LHS Backing Plate Assembly with Pads MJFCX003 RHS Backing Plate Assembly with Pads C 55x85x12mm Bearing seal D 25590 Bearing E 25520 Bearing Race F 12 Parallel Brake Drum G LGPJ002 M38 Castle Nut H Split Pin 75mm I CSWH001 Bearing Cap ...

Page 45: ... and extend their service life The following is an outline on how to gain the best performance and lifecycle from the battery fitted in your camper Always use a quality charger that caters to the voltage requirements of an AGM battery Absorption charging is from 14 6v to 14 8v float charging is from 13 2v to 13 8v Never leave your battery stored at low volts Before storing your camper ensure that ...

Page 46: ...www marketdirect com au Ph 1300 494 494 42 Control Panel Voltmeter will indicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charge current ...

Page 47: ... with plumbed gas with the regulator and gas bottle placement at the front of the trailer Always ensure gas bottles are serviceable and within the 10 year service life This information is stamped on the bottle base Once you connect your gas bottle you can connect the kitchen gas hose to the bayonet connection provided Once the bayonet is secure ensure all controls on the stove are in the Off posit...

Page 48: ...l cables clear of possible damage Safety chains and shackles connected to car Chains are crossed and at correct length All lights working Trailer brakes engaging when brakes applied Trailer is sitting at correct level Jockey wheel is raised and locked Do a walk around and check visually Pre Trip Checklist Working from a checklist will help avoid forgetting important tasks particularly in regard to...

Page 49: ...suring the chocks prevent movement Covers Hard floor campers will benefit greatly from a storage cover Perishable fittings such as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finishes will oxidise less and this will extend the service life of these finishes Stone Protection There are proprietary devices available that assist in protecting your trailer from stones...

Page 50: ...www marketdirect com au Ph 1300 494 494 46 Trouble Shooting Electrical ...

Page 51: ...www marketdirect com au Ph 1300 494 494 47 ...

Page 52: ...www marketdirect com au Ph 1300 494 494 48 Plumbing Gas ...

Page 53: ...Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller Adjust controller Poor Adjustment Adjust brakes as per instructions Faulty controller Test and rectify or replace Loose bent or broken components Inspect and replace components Out of round brake drums Machi...

Page 54: ...age to seals resulting in shock absorber fade reduction in damping effect and in extreme cases failure of the seal completely On rough and corrugated roads it s important to adjust tyre pressures on your car and trailer to soften the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them fro...

Page 55: ...el food and water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or simply close outside of the season Always check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a ...

Page 56: ...rmed under an authorised warranty claim approved by AusRV must be performed by AusRV or an authorised representative of AusRV and only with the express written permission of AusRV Any affiliates representatives associates agents suppliers resellers or similar of AusRV shall have no authority to authorise or deny warranty claims on behalf of AusRV AusRV shall not be liable in part or whole for any ...

Page 57: ...IONAL and in no way alters the nature of the sale Due to the nature of such items i e being ex demonstration factory seconds or damaged it is reasonable to expect that some imperfections or flaws may exist even where it is not initially apparent By purchasing such an item you agree to this statement in full and accept that there are no warranties implied or expressed Goods Bought at Auction From t...

Page 58: ...y engineers to meet strict standards Australia has strict compliance guidelines and engineering requirements Unauthorised modifications without engineering accreditation may render your trailer illegal and dangerous Always consult the manufacturer prior to engaging in any modification in these areas Body AusRV campers have wires both 240v and 12v as well as plumbing routed through the body frames ...

Page 59: ...ect com au Ph 1300 494 494 55 Trip Name Date Km Start Km Finish Cumulative Km Service Record Booklet Your camper service record booklet and logbook will help you keep track of kilometres travels and service records ...

Page 60: ...www marketdirect com au Ph 1300 494 494 56 Trip Name Date Km Start Km Finish Cumulative Km ...

Page 61: ...Hitch Check hitch bolts to 76Nm Handbrake Check cable and adjust if necessary Hand winch Check brake function and webbing Suspension Lubricate and check bushes for excess movement Torque bolts to 190Nm Brakes Inspect and adjust Check lining thickness and drum wear Wheel bearings Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm...

Page 62: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 63: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 64: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 65: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 66: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 67: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 68: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 69: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 70: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 71: ...ining thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check for damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition ...

Page 72: ...khampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville statewidebearings com au Beresfield 11 Yilen Close Beresfield NSW 2322 Ph 02 4041 6444 Email beresfield statewidebearings com au Smithfield Unit 4 8 Cooper Street Smithfield NSW 2164 Ph 02 9616 0000 Email s...

Page 73: ...u Wangara 70 Distinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearings com au Dandenong South South 84 Greens Road Dandenong South VIC 3175 Ph 03 8710 9777 Email dandenong statewidebearings com au Somerton 15 17 Somerton Road Somerton VIC 3061 Ph 03 9308 0055 Email some...

Page 74: ...mper and main tent setup This video demonstrates packing down the camper Scan the code or go to https youtu be PKHwLCOH07I Scan the code or go to https youtu be _tWhhihhw8c Scan the code or go to https youtu be JsAkhk_ww8Q Scan the code or go to https youtu be JsAkhk_ww8Q Scan the code or go to https youtu be YejDDYCX9p0 Camper main Tent Setup Video Kitchen Electrical Annex Roof Packing Down the C...