Ausrv SUPERLITE 2021, Owner'S Manual

Page 1: ...1 Copyright AUSRV INC 2021 All Rights Reserved Phone 833 632 8778 OWNER S MANUAL EDITION 2021 Version 1 AUSRV SUPERLITE FORWARD FOLD POP UP CAMPER www ausrv com ...

Page 2: ...iate skills and experience or if you do not have access to appropriate tools and equipment you may injure yourself or others around you and or you may cause damage to the Product you are working on including making it unsafe Users of this Owner s Manual must a Read all content thoroughly It is especially important to have a good understanding of all of the contents shown in the INTRODUCTION and SA...

Page 3: ...AIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of AUSRV Campers and Caravans Inc NAME MODEL VIN BUILD DATE DRY WEIGHT GTW TIRE SIZE DEALER PH ADDRESS 1 ADDRESS 2 ...

Page 4: ...inder Safety 16 Gas Appliance Safety 17 Removing Door Vent Cover 17 Isolating Appliances 17 Electrical Safety 18 Shore Power 18 GFI Safety Switch 18 Battery Compartment 18 General Safety 19 Brakes 19 Brake Controller 19 Brake Maintenance and Adjustment 19 Maintenance 19 Jacking Your Trailer 20 Dangerous Gases 20 Trailer Specifications 21 AUSRV Contact Details and Stores 21 Using Your Trailer 22 Co...

Page 5: ...5 Brake Cleaning and Inspection 35 Magnets 36 Shoes and Linings 36 Bearings and Seals 36 Suspension 36 Handbrake 37 Hitch 38 Ball Bearing Slides 38 Plumbing and Toilet 39 Gray Water Tank 39 Fresh Water Tank 39 Selecting Supply Tank 39 Connecting To City Water 39 Toilet Care and Maintenance 39 Battery Care 40 Charging System BM Pro 41 Hub Assembly 42 Service Record and Schedule 43 Travel Record 65 ...

Page 6: ...junction with this document and all instructions followed If your trailer does not have additional manuals included contact AUSRV on 1 872 8778 Safety information in this manual is denoted by Risk level is indicated by the following Signal Words DANGER Immediate hazards which WILL result in severe personal injury or death if the warning is ignored DANGER WARNING Hazards or unsafe practices which C...

Page 7: ...NHTSA 400 Seventh Street SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www nhtsa gov Call 1 833 632 8721 to reach AUSRV INC Tow vehicle and Trailer Compatibility Your tow vehicle manufacturer has applied a maximum towing capacity to the vehicle which is the Gross Trailer Weight GTW and a maximum Gross Combined Weight Rating GCWR These specificati...

Page 8: ...personal effects GVW Gross Vehicle Weight Rating The total permissible mass of the Trailer This includes the tongue coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The GVW Rating must not be exceeded GCWR Gross Combination Weight Rating The total permissible mass that can be supported by the wheels tires of the Tow Vehicle and Trailer Combination This...

Page 9: ... can be measured in linear units at the front or rear of the tire or as an angular deflection In the case of AUSRV products the toe in is measured in degrees or 64th s of an inch at the front of the tire from the chassis rail Your AUSRV trailer should have toe in set at 3 64 to 5 64 over the diameter of the tire Tire Safety Information This section of the User Manual contains tire safety informati...

Page 10: ...s and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along with other care and maintenance activities can also Improve vehicle handling Help protect you and others from avoidable breakdowns and accidents Improve fuel economy Increase the life of your tires Thi...

Page 11: ... is one that has not been driven on for at least three hours When you drive your tires get warmer causing the air pressure within them to increase Therefore to get an accurate tire pressure reading you must measure tire pressure when the tires are cold or compensate for the extra pressure in warm tires Steps for Maintaining Proper Tire Pressure Step 1 Locate the recommended tire pressure on the ve...

Page 12: ...void vibration or shaking of the vehicle when a tire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel and tire assembly A wheel alignment adjusts the angles of the wheels so that they are positioned correctly relative to the vehicle s frame This adjustment maximizes the life of your tires These adjust...

Page 13: ...s used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the number of layers of rubber coated fabric in the tire In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which incl...

Page 14: ...essure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits Tire Safety Tips Preventing Tire Damage Slow down if you have to go over a pothole or other object in the road Do not run over curbs or other foreign objects in the roadway and try not to strike the curb when parking Tire Safety Checklist Check tire pressur...

Page 15: ... and appliances General Safety Your Caravan may have a number of gas safety labels affixed throughout containing important information All instructions are to be followed and the labels shall not be removed for any reason Make sure to close appliance valves before opening the cylinder valves Where readily accessible check connections at the appliances regulator hoses and cylinders periodically for...

Page 16: ...t the cylinder relief valves of both cylinders discharge away from both the trailer and towing vehicle as shown Always remove the propane cylinder from the trailer to refill WARNING Propane tanks may only be filled to 80 capacity DO NOT OVER FILL A properly filled propane tank contains approximately 80 of its volume as liquid propane Overfilling a propane container can result in uncontrolled propa...

Page 17: ...ith a non certified type WARNING Slide out kitchens with cookers should only be operated with an annex fully erected Failing to do so may affect the safety and operation of the gas appliance WARNING Slide out kitchens with cookers must only be used with a flexible connecting hose that is disconnected from the gas bayonet fitting when in its stored position Under no circumstances permanently connec...

Page 18: ...e a spark or short circuit which goes through the battery or another electrical tool that may create an explosion WARNING Electrical Safety Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 120 VAC treat the AC output socket the same as regular wall AC sockets at home Read and understand the information in the appliance manuals before op...

Page 19: ...ystem adjustments Changing trailer load and driving conditions as well as uneven alternator and battery output can mean unstable current flow to your brake magnets It is therefore imperative that you maintain and adjust your brakes as set forth in the controller manual use a properly modulated brake controller and perform the synchronization adjustment procedure recommended by the brake controller...

Page 20: ...ever possible The wheels of the trailer should be chocked and no person should remain inside the trailer whilst it is being jacked No person should place any portion of their body under a trailer that is supported by a jack The trailer should be attached to the towing vehicle whilst being jacked When performing maintenance ensure suitably rated jack stands are used do not rely on the trailer being...

Page 21: ... wheels and 235 75 15 Mud Terrain Tires 1 spare STONE PROTECTION Front stone guard Front and rear mud flaps BRAKES 12 Electric drum brake PROPANE BOTTLE CAPACITY 2 x 11lb Propane bottle holder JERRY CAN CAPACITY 2 x 5 gallon jerry can holders KITCHEN Stainless steel slide out with sink and 4 Burner Stove WATER TANK CAPACITY 21 Gallons JOCKEY WHEEL 10 Swing up and lockable Ark XO 500 STABILIZER 4 x...

Page 22: ... and pin MUST be compatible All bolts and fittings must be correctly tightened and serviceable condition WARNING Towing with Trucks and Buses If you intend to tow your trailer with a truck or heavy commercial vehicle you should fit a hitch system to minimize the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in o...

Page 23: ...is important to maintain and inspect the hitch regularly as per the maintenance schedule The hitch should be attached to the vehicle tow bar as pictured with the spring loaded T pin in place and the R clip inserted below Always use the correct size tongue so that the Polyblock receiver cannot twist or rotate on the tongue ...

Page 24: ... the coupling If necessary use zip ties or like keep them neat and safe from damage Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles Ensure they are connected in a way to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination ...

Page 25: ...Pre Trip Inspection Before any trip check the following Tires Correct tire pressures Tires are in good condition free from damage and uneven wear Tread is of legal and acceptable depth Wheel Nuts Ensure wheel nuts are tensioned to the correct torque using a torque wrench All wheel nuts are in place Hitch and Chains Ensure hitch and chains are free of damage Hitch locking mechanism functions correc...

Page 26: ...www ausrv com Ph 833 872 8778 26 Operating Trailer Features This sections covers details on using the common features on your trailer correctly Setting Up Poles ...

Page 27: ...he leg collapsing under load or lowing during transit Disassemble and maintain according to the maintenance schedule Connecting Shore Power You can connect your trailer to mains power via the external input socket pictured below Always ensure the following Only use this connection for 110 120 volt AC 60 hz 50 ampere supply Do not exceed circuit rating Site power is protected with an GFI device Pow...

Page 28: ... retract the steps and close firmly against the door can cause the internal poles to make contact resulting in damaged poles and canvas Always place lynch pins as shown to protect from damaging door seals when closing When closing your camper never force it If you encounter unusual resistance reopen and investigate what the obstruction is and correct it Forcing your camper closed may result in acc...

Page 29: ...ch circuit breaker is marked with applicable circuit Circuit Switches Each circuit is individually switched so it may be isolated when not in use Voltmeter This meter will show battery voltage state when not being charged and charge voltage when the charger is activated Resting voltage of a fully charged AGM battery bank will be 13 13 1 Volts Amp Meter This meter will show current being drawn from...

Page 30: ...speed sudden steering input bad road conditions and fatigue may lead to a loss of control causing death or serious injury Ensure driving behavior is modified to suit conditions and take regular breaks WARNING Trailer Sway Incorrect loading incorrect tire pressures and setup can affect how a trailer responds when towed If you encounter sway you should do the following Reduce speed using only the tr...

Page 31: ...without smart alternator The Anderson plug can be connected to the tow vehicle start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery ...

Page 32: ...ble in most cases to increase the pitch of the awning annex roof by lowering the corners furthest away from the main tent This should be done to the degree that water cannot pool on the roof Additionally in soft floor campers it is advisable to lower the back corner pole opposite the bed and furthest from the annex to ensure water can t pool on the main tent Canvas is not designed to store water W...

Page 33: ...sed off road The zinc coating although being tough is still susceptible to damage from stones chips to the coating should be maintained using a zinc rich coating High Tensile Bolt and Fittings Zinc plated bolts and fittings should be coated with a protectant such as a lanolin based spray The proprietary item Lanotec is recommended Stainless Steel Do not use abrasive cleaners on stainless steel Pur...

Page 34: ...izing the appliance To winterize your trailer follow the steps outlined below Water Heater Bypass Installed 1 Activate water heater bypass 2 Follow steps in water heater user manual for draining unit 3 Open all taps including outside shower and tap fittings and hot water system pressure relief valve 4 Remove drain plug from all water tanks including gray water and allow to drain fully 5 Connect ai...

Page 35: ...lar adjustment to ensure even pad wear and proper performance This is an important safety item The recommended maximum interval for checking adjustment is 3000 miles Brake Adjustment Brakes should be adjusted 1 after the first 150 miles of operation when the brake shoes and drums have seated 2 at 3000 mile intervals 3 or as use and performance requires Never crawl under your trailer unless it is r...

Page 36: ...e and repair work with tested effective techniques By following these guidelines it will help assure reliability The numerous variations in procedures techniques tools and parts for servicing axles as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone w...

Page 37: ...e towards the drum until contact is made Friction generated between the drum and lining contact surface results in parking brake capability Use the cable adjuster to give enough tension to be able to set the handbrake lever on the last two notches of the coupling or handbrake is 1 3 raised when unladen This needs to be checked again when the trailer or trailer is loaded If the cable is too tight t...

Page 38: ...g plate while loosening locknut C to reduce handbrake 4 When finished tighten locknuts to prevent further movement Hitch Cruisemaster DO35 To ensure a long service life we recommend the following periodic maintenance procedures 1 Always keep Tow Pin and Universal mating surfaces clean and lightly lubricated 2 Check condition of Tow Pin O Ring and replace if necessary Part No 18D DO35 101 3 Regular...

Page 39: ...ste and bacteria is highly recommended Selecting the Supply Tank Valves to select the supply tank on trailer models with multiple freshwater tanks are beneath the trailer on the near to curb side beneath the water pump location Connecting to City Water The city water connection is located behind the filler cap panel shown below Toilet Care and Maintenance Chemicals Always use water treatment and c...

Page 40: ... storing your trailer ensure that batteries are fully charged and all power to appliances is disconnected switched off When possible leave the battery connected to a smart charger that will cycle and maintain the battery during storage If this isn t possible check and charge at regular intervals to prevent excessive discharge Never use unregulated solar power direct to your batteries When in use t...

Page 41: ...e power supply area Contact with water will cause the device to short circuit or corrode Do not use this product in environments that are excessively hot cold dusty or humid or where it will be exposed to magnetic fields or long periods of sunshine Such exposure may cause the product or your battery to fail catch fire or explode Clean the housing of this product lightly with a dry or moist cotton ...

Page 42: ...www ausrv com Ph 833 872 8778 42 Hub Assembly ...

Page 43: ...l nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure General fixings Ensure no loose fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torq...

Page 44: ...ar and replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression Genera...

Page 45: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check plug pins have gap Check...

Page 46: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 47: ...tion and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Battery Check terminals and voltage at full charge Lights Check all lights are functioning Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure Se...

Page 48: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 49: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 50: ...ition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure S...

Page 51: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 52: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 53: ...ition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure S...

Page 54: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 55: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 56: ...ition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure S...

Page 57: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 58: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 59: ...ition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure S...

Page 60: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 61: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 62: ...ition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Lights Check all lights are functioning Battery Check terminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixings are secure S...

Page 63: ... Check stub axle condition and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioning Check ...

Page 64: ...l fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect extinguisher is charged and within service date Smoke Alarm Test and inspect Replace battery Window Blinds Inspect and adjust tension where necessary Damp Check Inspect trailer for any dampness Plumbing Hot Water System De scale hot water service if installed Water Tanks Treat tanks and...

Page 65: ... com Ph 833 872 8778 65 Trip Name Date Miles Start Miles Finish Cumulative Miles Travel Record Your camper trailer service record booklet and logbook will help you keep track of miles travels and service records ...

Page 66: ...www ausrv com Ph 833 872 8778 66 Trip Name Date Miles Start Miles Finish Cumulative Miles ...

Page 67: ... of the particular Product in question and do not cover use by any other third party These Limited Warranties are valid from the original date of purchase only AUSRV may require you to provide proof of purchase in connection with any warranty claim you make b The Limited Warranties apply only to Products sold to you as new and do not extend to any items sold via auction or any Products that are us...

Page 68: ...place the defective Caravan or Camper trailer within a reasonable amount of time after you deliver the defective item to us No action to enforce this Limited Warranty may be commenced without prior written notice to AUSRV of the alleged defect AUSRV shall have the opportunity to remedy any failed repair attempts by its authorized representative s 4 LIMITED WARRANTY FOR TENTS a Tents are guaranteed...

Page 69: ...OT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE USAGE OF TRADE OR COURSE OF DEALING 6 FACTORY SECONDS EX DEMONSTRATION AND DAMAGED GOODS i From time to time AUSRV may offer for sale items deemed to be factory seconds ex demonstration used or damaged Products sold as factory seconds ex demonstration or damaged items are sold on an as is basis without any warrant...

Page 70: ...OR THEIR RESPECTIVE OFFICERS DIRECTORS EQUITY HOLDERS AGENTS VENDORS LICENSOR S EMPLOYEES OR REPRESENTATIVES AUSRV PARTIES BE LIABLE TO YOU OR ANY OTHER PARTY FOR ANY FOR SPECIAL ECONOMIC EXEMPLARY DIRECT INDIRECT INCIDENTAL CONSEQUENTIAL PUNITIVE OR OTHER TYPES OF DAMAGES ARISING OUT OF OR RESULTING FROM THE PURCHASE OR USE OF ANY PRODUCT INCLUDING LOSS OF USE PROFITS REVENUE INCOME SAVINGS EARNI...