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Aussie AB Scud Cadet Series … Operation & Maintenance Manual 

7

  

Aussie Pumps 

March 2018 

NOTE

: Check the system for water leaks, fuel leaks, 

oil leaks, hose kinks, etc. Correct any problems before 
proceeding. 

Machine is now ready for operation. 

F.     Applying detergent  

NOTE:  

The detergent injection uses a venturi action 

and operates when low pressure is selected on the 
gun assembly. 

For longer hose lengths (over 8m for the AB30 & 10m 
for the AB40) the detergent injector will not operate 
successfully. Use a foamer lance instead (included 
with AB30 hose reel version, otherwise optional).

 

1.  Prepare pressure washer detergent solution as 

required by manufacturer. 

2.  Place detergent siphon tube/filter into solution. 

3.  Adjust lance to low pressure setting (refer to 

section E). 

4.  Apply cleaning solution to a dry surface, starting at 

lower portion of areas to be washed and work 
upward, using long overlapping strokes.  

5.  Allow time for detergent to activate and then rinse 

off. DO NOT allow detergent to dry on. 

IMPORTANT

; You must flush the injection system 

after each use by placing siphon hose into a bucket of 
clean water, then run pressure washer in low 
pressure for 2 minutes.  

Using Foamer 

(supplied with AB30 hose reel version) 

1.  Using brass nipple supplied 

(C1500.06, M22 x ¼M), attach 
foaming nozzle to the gun in place of 
Vario lance. 

2.  Prepare pressure washer detergent 

solution as required by 
manufacturer. 

3.  Fill foamer bottle and screw into foamer nozzle. 

Ensure siphon tube is attached inside bottle. 

4.  Spray angle can be adjusted by rotating the nozzle 

cover. The amount of foam delivered is adjusted 
with the knob on top. 

5.  Apply cleaning solution to a dry surface, starting at 

lower portion of areas to be washed and work 
upward, using long overlapping strokes.  

6.  Allow time for foam to activate and then rinse off. 

DO NOT allow foam to dry on. 

IMPORTANT: 

rinse foamer nozzle & bottle with clean 

water after every use to prevent clogging. 

G.     Stopping the machine 

1.  If using the detergent injector, flush out the 

chemical by running clean water through the 
system. 

2.  Allow machine to run for 1 minute without load 

to cool before stopping. 

3.  Turn engine ON/OFF switch to OFF 

4.  Pull recoil start until compression resistance is 

felt. Store the machine in this position to help 
prevent valve warpage or sticking. 

5.  Close fuel valve.  

FAILURE TO CLOSE THE FUEL VALVE ON THE 
ENGINE CAN CAUSE FUEL LEAKAGE WHEN THE 
MACHINE IS BEING TRANSPORTED!

 

6.  Turn off water supply. 

7.  Pull gun trigger to release all pressure in the 

system, then LOCK THE TRIGGER.  

8.  Hoses may now be disconnected from the 

machine. 

Failure to release pressure before disconnecting the 
hose quick coupler will result in the quick coupler o-
ring seal blowing out. This o-ring must be replaced 
before operating machine. 

WARNING .... DO NOT RUN EXCESSIVE BY-PASS  

SWITCH MACHINE OFF WITHIN TWO MINUTES OF CEASING OPERATION.  

XCESSIVE BY-PASS CAN CAUSE HEAT BUILD UP IN PUMP AND SUBSEQUENT DAMAGE.  

EXCESSIVE BY PASS RUNNING VOIDS WARRANTY!! 

Summary of Contents for AB Scud 30

Page 1: ...arch 2018 OPERATOR S INSTRUCTION MANUAL Operators must read this manual and understand it before operating this machine March 2018 REF ABSCMK1SERIES_2018 1 Aussie Eco Clean AB Scud Cadet Series Australian Pump Industries www aussiepumps com au Models AB Scud 30 AB Scud 40 ...

Page 2: ...duct Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefit...

Page 3: ...pressure still in the hose 12 DO NOT operate the machine whilst standing on ladders use a platform tower or scaffolding 13 Operate in well ventilated areas only 14 DO NOT fill the fuel tank while engine is running 15 DO NOT try to repair a leak in the hose or connection while the system is under pressure 16 DO NOT substitute any component part on this machine Use of incorrect parts could cause ser...

Page 4: ...l plug is replaced by the yellow breather plug Failure to fit breather and keep clean can result in over pressuring of oil chamber crank case and can blow oil seals This will void warranty 3 Check oil level in engine and fill with proper grade oil if necessary SAE 10W 30 for Honda engines check engine manual for other makes 4 Check fuel level and fill if necessary unleaded petrol 5 Assemble gun la...

Page 5: ...ng water supply must deliver double the flow of the machine If questionable check supply at machine If supply is insufficient do not operate from this outlet For residential use the outlet closest to the meter will usually deliver the highest flow rate Connect only to clean town water supply Warning Do not operate from tank or pond Doing so will cavitate the pump causing damage Cavitation or pump ...

Page 6: ...single vario lance For high pressure jetting the black plastic lance head should be pushed fully in Rotate the plastic head to adjust the angle of the spray jet When low pressure and high flow is required including detergent application pull the plastic lance head out until it clicks AB Scud 40 dual lance For high pressure jetting rotate side grip on dual lance backwards until it stops Fine contro...

Page 7: ...cturer 3 Fill foamer bottle and screw into foamer nozzle Ensure siphon tube is attached inside bottle 4 Spray angle can be adjusted by rotating the nozzle cover The amount of foam delivered is adjusted with the knob on top 5 Apply cleaning solution to a dry surface starting at lower portion of areas to be washed and work upward using long overlapping strokes 6 Allow time for foam to activate and t...

Page 8: ...her pump crankcase lubrication will help extend the working life of the machine Follow these important guidelines We recommend keeping a simple service log book Change oil in pump after initial 50 hour run in period SAE 75W 90 Change pump oil every 3 months use high quality oil SAE 75W 90 Pump oil level can be checked with the dip stick under the breather cap or by viewing the oil sight gauge wher...

Page 9: ...nd replace Reduce temperature Presence of water in oil Oil seal worn High humidity in air Piston packing worn Check and replace Check and change oil twice as often Check and replace Water dripping below pump Piston packing worn or plunger retainer worn Check and replace Oil Dripping Travel plug in use on pump Oil seal worn Replace with breather plug Check and replace if necessary Unloader valve sw...

Page 10: ... H K I L M AB30 F H PARTS IDENTIFICATION Model Engine Pump Model Pump Pressure psi EWP Flow rate lpm Frame style Pump rpm AB Scud 30 Honda GX200 6 5HP WBXG3025 3100 4785 10 Four wheel full frame 3200 AB Scud 40 Honda GX390 13HP TMG4035 4000 6000 13 Four wheel full frame 3200 A B D E C G I ...

Page 11: ...D HANDLE QC x Hose E AHW06FB6FB6X8 8 MTR HP HOSE R2 3 000 PSI x AHW06FB6FB6X10 10 MTR HP HOSE R2 4500 PSI x Unloader F BAPR I 25ADJ UNLOADER VALVE x BAPRI 40ADJ UNLOADER VALVE x Thermal Dump Valves G MPA60063050 THERMAL DUMP VALVE 3 8 x MPA60063070 THERMAL DUMP VALVE 1 2 x Safety Valves H MTM00033003 3600 PSI SAFETY VALVE x MPA60156000 4000 PSI SAFETY VALVE x Inlet Strainer I AYSTRAINER 200 1 2 ST...

Page 12: ...s 141 B019826973 Valve kit 12 pieces Item 29 B049832973 OIL FILLER PLUG 1 piece Item 25 B040120322 OIL SIGHT GLASS 1 piece KIT 82 WBG2525 Need guidance on servicing your Bertolini high pressure pump Down load your copy of the Aussie Bertolini Service guidelines from the customer service page of the Aussie website www aussiepumps com au Order the right part first time specify the pump model number ...

Page 13: ...40120322 OIL SIGHT GLASS Item 29 B049832973 OIL FILLER PLUG PUMP PARTS TMG4035 AB Scud 40 Need guidance on servicing your Bertolini high pressure pump Down load your copy of the Aussie Bertolini Service guidelines from the customer service page of the Aussie website www aussiepumps com au Order the right part first time specify the pump model number when ordering parts Full parts breakdowns availa...

Page 14: ... appropriate probability a letter A to E and consequences a number 1 to 5 is selected RISK RANKING TABLE The consequences loss outcomes are combined with the probability of those outcomes in the risk ranking table to identify the risk rank of each loss event e g a consequence of 3 with a probability of B yields a risk rank of 9 The table yields a risk rank from 1 to 25 for each set of probabilitie...

Page 15: ...igh temperature from engine muffler and other components Burns from muffler 15 Warning sticker on machine Fire or explosion caused by refuelling engine while running Serious injury burns 8 Warning sticker on machine Unsecured machine moves unattended Cause of accidents and or injury 18 Warning sticker Secure Machine during Operation Operator s Manual Noise Hearing damage 15 Warning sticker regardi...

Page 16: ... with the incorrect nozzle size or worn nozzle will void warranty and can be DANGEROUS to the operator Australian Pump Industries Pty Ltd 7 Gladstone Road Castle Hill NSW 2154 Ph 02 8865 3500 Fax 02 9894 4240 www aussiepumps com au info aussiepumps com au LOOK AFTER YOUR MACHINE AND IT WILL LOOK AFTER YOU MACHINES NOT REGULARLY SERVICED WILL AUTOMATICALLY VOID WARRANTIES PRESSURE CLEANER DAILY CHE...

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