Aussie Pumps BB100 Hire Series Operation & Maintenance Manual Download | Manualshive

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Aussie Pumps

BB100 Hire Series High Pressure Blasters

OPERATION & MAINTENANCE MANUAL

June 2016

Covers:

1,200 PSI ELECTRIC COLD WATER BLASTER (BB100 EK)
2,000 PSI PETROL COLD WATER BLASTER (BB100 EX)

IMPORTANT:

TO REDUCE RISK OF INJURY, READ
OPERATING INSTRUCTIONS CAREFULLY
BEFORE USING EQUIPMENT

Aussie Pump Blasters…. Built to a Hire Spec

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Summary of Contents for BB100 Hire Series

Page 1: ...MAINTENANCE MANUAL June 2016 Covers 1 200 PSI ELECTRIC COLD WATER BLASTER BB100 EK 2 000 PSI PETROL COLD WATER BLASTER BB100 EX IMPORTANT TO REDUCE RISK OF INJURY READ OPERATING INSTRUCTIONS CAREFULLY BEFORE USING EQUIPMENT Aussie Pump Blasters Built to a Hire Spec ...

Page 2: ... this warranty Keep your receipt as proof of purchase and all service receipts This guarantee is invalid if the product is found to have been abused in any way or not used for the purpose for which it was intended Routine maintenance is the owner s responsibility Failure to maintain the machine in line with the services outlined on the back page will invalidate warranty High pressure accessories c...

Page 3: ...f all component parts are undamaged 10 NEVER pull the high pressure hose if it has formed kinks or nooses 11 NEVER pull the hose over sharp objects Do not move machine by pulling the hose 12 DO NOT attempt to disconnect any hose or coupling with pressure still in the hose 13 DO NOT operate the machine whilst standing on ladders use a platform tower or scaffolding 14 Operate in well ventilated area...

Page 4: ...o not modify the plug provided with the machine If plug does not fit your outlet have a proper outlet installed by a qualified electrician 29 Electric cables should not be left in a position where water can come into contact with the electric cable Always keep electrical connections dry and off the ground 30 Do not use any type of double adaptor or multiple socket power board with this product 31 ...

Page 5: ...er plug is fitted to pump WARNING Before operation ensure top mounted travel plug is replaced by breather plug Failure to fit breather and keep clean can result in over pressuring of oil chamber crank case and can blow oil seals This will void warranty Additional checks on engine drive BB100 1 Check oil level in gearbox Note this is a separate chamber to that of the pump Fill with SAE 75W 90 if re...

Page 6: ...ll gun trigger until water starts to flow in a steady stream then release trigger D Starting the machine Engine Drive OPERATE IN WELL VENTILATED AREAS ONLY 1 Ensure fuel valve is open 2 Move the choke on the engine to the closed position If engine is warm move choke half way 3 Turn engine ON OFF switch to ON 4 Hold the gun trigger on 5 Start engine pull the recoil starter grip lightly until resist...

Page 7: ...il start pull recoil start until compression resistance is felt Store the machine in this position to help prevent valve warping or sticking 4 Close fuel valve FAILURE TO CLOSE THE FUEL VALVE ON THE ENGINE CAN CAUSE FUEL LEAKAGE WHEN THE MACHINE IS BEING TRANSPORTED 5 Pull the starter handle slowly and return the handle to its original position when resistance is felt This operation is necessary t...

Page 8: ...ed with the dip stick under the breather cap or by viewing the oil sight gauge where fitted The oil level is correct if level is in the centre of the gauge If oil level is low fill to correct level with recommended oil SAE 75W 90 DO NOT OVERFILL CRANKCASE Replace oil in gearbox separate chamber with SAE 90 gear oil every three months PREVENTATIVE MAINTENANCE Keep filter in supply hose connection c...

Page 9: ... in oil Worn packings and oil seals High humidity in air Sand or dirt entering system Replace or contact distributor for service Check and change oil more frequently Check supply use only clean water and fit water filter if required Water dripping from pump Worn piston packings O rings of piston guide or retainer worn Replace or contact distributor for service Replace or contact distributor for se...

Page 10: ...ow Remove lead Fix or replace Check pressure nozzle size unloader setting Electrician to reset fix or replace Reset to correct setting Symptoms Cause Action Machine does not start Battery dead Battery cables disconnected Engine pump or gearbox is seized Low oil shutdown is activated Low on fuel Recharge or replace battery Clean connections and reconnect cables Replace or repair seized part Add oil...

Page 11: ...ressure on the gauge BB100 should read 2 000 psi when blaster is operating If adjustment is required refer to next instructions AUSSIE PRESSURE CLEANER TEST SET Everybody knows that professional pressure cleaners occasionally need to have their pressure tested and sometimes reset Doing this efficiently and in line with our professional recommendations is not easy unless you have the right equipmen...

Page 12: ... is pulled and water is running through the pump The lock nut B should then be wound down until it grounds out at the bottom do not over tighten as this will further adjust the pressure and locked with use of the allen key Paint mark across the nut and knob to identify any tampering with the setting 3 With the pump running at the required pressure the adjusting bolt D on the safety valve should be...

Page 13: ...he gun pressed 6 With the unit running and the trigger on the gun pressed measure amps on power supply cable to make sure amps are running at acceptable levels No more than 12 5 amps ideally set at 12 2 amps Amp meter must be connected to the active brown wire 7 The BB100 should achieve 1200 1250 psi when set to 12 2 amps To change the pressure or the amperage drawn adjust the unloader using the a...

Page 14: ...E 35 x x C915035M P1 5 PACK OF NOZZLES x x Lance Gun AHIREGUNKIT 1 AUSSIE HIRE SPEC COLD WATER GUN LANCE NOZZLE KIT x x M200019050 AL12 GUN ONLY x x C3930 00 400MM STAINLESS STEEL LANCE ONLY NOZZLE SOLD SEPARATELY x x Hose AHIREHOSEKIT1 10M HIRE SPEC HOSE WITH PIGTAIL WRAP x x Unloader APRI 20 UNLOADER VALVE 2000 PSI x x Thermal Dump Valves MPA60063050 THERMAL DUMP VALVE 3 8 x x Inlet Strainer AYS...

Page 15: ... Operation Maintenance Manual 15 Aussie Pumps June 2016 KIT 64 WEL 744 WBL 1111 1114 PUMP EXPLODED VIEW Full pump exploded view information available online www aussiepumps com au check our the Customer Service Spares page ...

Page 16: ...h pressure components for leaks gun lance HP hose all fittings Check water filter and clean if necessary Check unloader safety valve and thermal dump for leaks THREE MONTHLY REGULAR SERVICE All professional machines need to be thoroughly serviced every three months The service involved should include the engine manufacturer s recommendations see separate Engine Manual and the following Change pump...

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