Aussie 6112S8X641, Assembly And Use Manual

Page 1: ...this product for any other purpose than which it is intended These instructions must be kept with the user SAVE THESE INSTRUCTIONS If you smell gas 1 Shut off gas to the appliance 2 Extinquish any open flame 3 Open lid 4 If odor continues keep away from the appli ance and immediately call your gas supplier or your fire department WARNING DANGER LP Gas Grill Assembly and Use Manual 6122S8X641 Do no...

Page 2: ...USA www aussiegrills com To reduce the risk of serious bodily injury or death from fire or explosion Never use alcohol prescription or non prescription drugs while assembling or safely operating this appliance Do not connect LP Gas Cylinder until assembly is complete WARNING To reduce the risk of a laceration hazard wear protective gloves when handling parts that have sharp edges CAUTION Phillips ...

Page 3: ...ting a Location 24 Performing a Leak Test 24 How to Perform a Leak Test 25 Lighting Grill Using the Pulse Spark Ignitor 26 Check the Flame 26 Manually Lighting the Grill 28 Lighting the Side Burner 29 Manually Lighting the Side Burner 29 Cooking on the Gas Grill Grill Cooking Direct Method 30 Roasting Indirect Method 31 Warming Rack 32 End of Cooking Session 32 Care and Maintenance Cleaning the Gr...

Page 4: ...inted on the black label located on the back of the cart shroud If you need a replacement part under warranty a proof of purchase will be necessary You will be asked to forward your proof of purchase via e mail or to fax your proof of purchase to 423 639 1055 and refer ence your model and serial number It is important to register your grill and retain your receipt 1 2 4 7 6 5 8 9 10 11 13 14 15 16...

Page 5: ...6 Warming Rack 1 27 Hood Handle 1 28 Flavor Activator 1 29 Main Cooking Grid 1 30 Flavor Activator Support 2 31 Bowl 1 32 Bowl Hinge Half 2 33 Main Burner 1 34 Main Electrode Assembly 1 35 Drip Cup Holder Wire 1 36 Drip Cup 1 37 Right Side Table Accent 1 38 Right Side Table 1 39 Timer 1 40 Left Bowl Support 1 41 Rear Crossbrace 1 42 Rear U Leg 1 43 Heat Shield 1 44 Rear Side Table Support 2 45 Rig...

Page 6: ...umber printed on the black label located on the back of the cart shroud If you need a replacement part under warranty a proof of purchase will be necessary You will be asked to forward your proof of purchase via e mail or to fax your proof of purchase to 423 639 1055 and refer ence your model and serial number It is important to register your grill and retain your receipt 4 5 8 10 11 13 14 15 16 1...

Page 7: ...or Activator Support 2 31 Bowl 1 32 Bowl Hinge Half 2 33 Main Burner 1 34 Main Electrode Assembly 1 35 Drip Cup Holder Wire 1 36 Drip Cup 1 37 Right Side Table Accent 1 38 Right Side Table 1 39 Timer 1 40 Left Bowl Support 1 41 Rear Crossbrace 1 42 Rear U Leg 1 43 Heat Shield 1 44 Rear Side Table Support 2 45 Right Bowl Support 1 46 Right Rear Leg 1 47 Right Side Crossbrace 1 48 Left Rear Leg 1 49...

Page 8: ...T tighten completely at this stage Step 2 Rear Leg Frame Assembly Identify parts and lay on floor as shown Parts are named for their assembled position on the grill Note in illustrations holes with threaded inserts are oriented facing up as well as to the center Insert Right and Left Rear Legs into the ends of the Rear U Leg Fasten in place with 2 1 4 20 x 1 50 bolts and 1 4 20 nuts Do NOT tighten...

Page 9: ...nd Side Crossbrace Assembly Attach the Left and Right Bowl Supports Clyinder Support and Crossbrace to rear leg assembly with 8 1 4 20 x 39 Bolts Note Each part must be oriented as shown for proper assembly Bolts should be snug but do NOT tighten com pletely at this stage Note The flanges on the ends of the crossbrace tube are angled inward toward the top to match the angle of the legs 1 4 20 x 39...

Page 10: ... and Right Side Tables upside down on floor Insert round leg of Side Table Support into C channel on Side Table and align holes Fasten in place with 2 1 4 20 x 39 Bolts for each Support 4 total for both Supports Note Model 6122 Left Side Table is illustrated Model 6112 Left Side Table has no side burner Rear Leg Frame with Supports Front Leg Frame 1 4 20 x 39 Bolt 8 pcs 1 4 20 x 39 Bolt 4 pcs Left...

Page 11: ... Igniter Assembly NOTE Regulator hose is shipped attached to the Manifold A Insert valve stems out through front of the Control Panel so that the holes in the valve brackets align with the holes in the Control Panel Fasten in place with 4 M4 x 31 Bolts through the Control Panel into the valve brackets The Regulator hose will be on the LEFT side B Install the Piezo Igniter by first removing the lar...

Page 12: ... Frame as shown with 3 1 4 20 x 39 Bolts 1 4 20 x 39 Bolt 3 pcs Step 10 Shroud Assembly Place the Left and Right Shroud Halves face down on the floor Join together with 3 1 4 20 x 39 Bolts and Nuts 1 4 20 x 39 Bolt 3 pcs 1 4 20 Nut 3 pcs Model 6122 with side burner valve is shown here Be sure to route hoses in FRONT of legs This configuration is for 6122 ONLY ...

Page 13: ...aded inserts on the inside of the front cart legs 1 4 20 x 39 Bolt 4 pc Step 12 Wheel Assembly Insert the Axle through the Wheel then through the sleeve in the bottom of the leg tube Fasten in place by inserting an Axle Pin through the small hole near the end of the axle Axle Axle Pin Axle Pin Axle Model 6122 with side burner valve is shown here Be sure to route hoses in FRONT of legs and out the ...

Page 14: ... bolts and nuts but do not tighten com pletely Install the 79 bolts through the rear supports into the rear U leg Tighten all Side Table fasteners securely 1 4 20 x 39 Bolt 8 pcs 1 4 20 x 79 Bolt 4 pcs Step 13A Model 6122 ONLY Side Burner Valve Assembly Attach the Side Burner Valve to the inside of the left side table face Insert the valve stem out through the large hole in the side table face and...

Page 15: ...e done before attaching the burner Wire in position Step 14 Bowl to Cart Assembly Attach the Bowl to the cart with 4 1 4 20 x 59 Bolts 4 Fiber Washers and 4 1 4 20 Nuts Fiber washer will be under bolt head inside Bowl Nut will be underneath Bowl Support Fiber Washer under each bolt head 1 4 20 x 59 Bolt 4 pcs Fiber Washer 4 pc 1 4 20 Nut 4 pc ...

Page 16: ...ts with the holes in the Bowl Verify that the valve nozzles are inserted in the ends of the burner tubes See Detail B From underneath the Bowl verify that the valve nozzles are inserted in the ends of the burner tubes Fasten the Main Burner to the Bowl with 2 5 x 31 Tapping Screws A B 5 x 31 Tapping Screw 2 pcs Detail Burner Tube Valve Nozzle ...

Page 17: ... Insert tube of Side Burner down through center hole in Side Table until metal tab with hole is seated over small threaded hole B Before bolt is inserted verify that valve nozzle is properly inserted into the end of the burner tube End of tube will rest loosely against bend in valve Regulator hoses not shown for clarity C Fasten Burner in place with 1 5 32 x 39 Bolt D Plug end of side burner elect...

Page 18: ...er until flange of collec tor box rests on front edge of burner Fasten Electrode collector box to the burner with 1 5 x 31 Tapping screw A B 5 x 31 Tapping Screw 1 pc Front of Grill B Electrode Wire Plug Assembly Route electrode wire away from the burner and bowl then plug end onto the tip of the Piezo Igniter mounted in the control panel ...

Page 19: ...handle 1 4 20 x 39 Bolt 2 pc Fiber Washer 2 pc Step 21 Hood Hinge Assembly Place Hood on Bowl and align hinges Hood hinge legs insert between Bowl hinge legs Install Hood Hinge Axle through holes in hinge legs inserting towards the center of the grill Fasten in place by inserting Axle Pin through small hole in Axle Repeat for other Hinge Hood Hinge Axle 2 pc Axle Pin 2 pc Thermal Baffle 2 pc 1 4 2...

Page 20: ...le hold ing leg 3 insert leg 4 into hole in left side of Hood Last carefully insert leg 3 into hole in Bowl and gently allow it to spring outward into position A B A B 2 1 3 4 Step 23 Cooking Grid Control Knob Assembly A Place the Cooking Grid onto the ledge in the Bowl B Align the flat keyed hole in the Control Knob with the keyed stem of the valve Push the knob onto the valve stem Repeat for all...

Page 21: ...ith 2 5 32 x 47 Bolts 5 32 x 47 Bolt 2 pc Cylinder Blocking Wire Step 25 A Drip Cup Assembly Insert the Drip Cup into the hanger wire underneath the grill bowl B Cylinder Retainer Wire Assembly Position the Cylinder Retainer Wire as shown Insert the legs of the retainer wire into the holes in the legs just below the joint Allow wire to drop into position curve toward the center of the cart and par...

Page 22: ...age corrosion leakage exces sive rust or other forms of visual external damage it may be hazardous and should be checked by a liquid propane supplier Do not use an LP Gas Cylinder with a damaged valve Do not store a spare LP Gas Cylinder under or near the LP gas grill When grill is not in use turn off all grill Control Knobs LP Gas Cylinder valve and disconnect LP Gas Cylinder Never fill the LP Ga...

Page 23: ...o 423 639 1055 and reference your model and serial number It is important to register your grill and retain your receipt Connecting LP Gas Cylinder Fill empty OPD LP Gas Cylinder at your local gas supplier 1 Place the LP Gas Cylinder on the Cylinder Support with the nozzle opening facing outward to left Make sure the bottom ring on the cylinder sits in the notches in the Cylinder Support This help...

Page 24: ...le and flammable material Locate your LP gas grill at least 10 feet away from your house or any building Maintain minimum clearances of 36 from back and sides of grill to any combustible construction Do not locate this appliance under overhead unprotected combustible construction This outdoor cooking appliance is not intended to be used in or on boats or installed in or on recreational ve hicles N...

Page 25: ... clockwise until it stops 3 Mix one part of water with one part of dish washing liquid 4 With the regulator hose connected to the LP Gas Cylinder turn the knob on the Cylinder counterclockwise Fig 1 Fig 1 Fig 2 Coupling Nut Check for leaks at Cylinder Valve and Regulator Connection and Fittings 5 Check for leaks by brushing the soap solution on all gas valves hose connections and fittings Shown by...

Page 26: ...dily injury or death from fire or explosion Open Hood before lighting the grill to prevent an explosion from gas build up During failed lighting attempts or if the Burners go out during operation turn Control Knobs Off to dissipate any accumulation of gas Wait five minutes before repeating lighting procedure Light each burner from the left before lighting the next burning to prevent gas from accum...

Page 27: ... grill has a Crossover Ignition System that allows the Burners to light successively off one another 7 If the Burner fails to light repeat Step 4 If it still does not light try the right Burner If a Burner goes out during operation turn all Control Knobs to the Off position and close the LP Gas Cylinder valve to dissipate any accumulated gas Open Hood and wait five minutes before attempting to rel...

Page 28: ...rossover Ignition System that allows the Burners to light successively off one another Confirm each Burner is lit before lighting another Burner If any or all Burners fail to light after three or four attempts following Steps 3 4 turn all Control Knobs to the Off po sition and close the LP Gas Cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOT...

Page 29: ...eps 4 5 turn the Side Burner Control Knob to the Off position and close the LP Gas Cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the Burners still fail to light refer to Troubleshooting Section The Burner can be lit manually see Manually Lighting the Side Burner Open Lid Fig 8 Side Burner Control Knob 1 Open the Side Burner Lid 2 IMPO...

Page 30: ...y excess grease to avoid a grease fire in the Drip Cup If you notice grease or other hot material dripping from the grill onto the valve hose or regulator turn off the gas supply immediately After the grill has cooled determine the cause and correct it After cleaning the valve hose and regulator assembly perform a leak test before continuing use See Performing a Leak Test Do not operate a gas gril...

Page 31: ... heat source The Burners heat up the Flame Diffusers under the Cooking Grids which in turn heat the food on the grill The natural food juices from cooking fall onto the hot Flame Diffusers below and vaporize Rising smoke bastes the food giving it that unique barbecued flavor Use the Direct Cooking method for foods that take less than 25 minutes to cook steaks chops kabobs sausages and more These f...

Page 32: ...fire or burn hazard Allow grill and the grease in the Drip Cup to completely cool before emptying handling parts cleaning moving or storage Empty the Drip Cup after each cooking session so excessive grease does not accumulate Never light the LP gas grill without the Drip Cup in place WARNING 1 After each cooking session close the Hood and turn the Burners to the High position and burn for five min...

Page 33: ...ng For further cleaning use hot soapy water and a cloth or nylon bristled brush only Do not immerse the Gas Controls or Manifold in water Avoid getting water in the Burner holes Burners Burning off the residue after cooking will keep the Burners clean with normal usage provided the Burners are op erating correctly Clean the Burners annually or whenever heavy build up is found to ensure that there ...

Page 34: ...to the side table under side table Step 18C 5 Use a pipe cleaner to clear insect nests from the inlet hole of Main Burner Fig 10 and Side Burner tube Fig 11 6 Open up the Main Burner holes Fig 10 and the Side Burner holes Fig 11 with a small nail or wire Use a non metallic brush to remove food particles and corrosion from the Burner surfaces In order to prevent flashbacks the Burner s should be re...

Page 35: ... you may wish to clean the rest of the grill See Grill Body and Cabinet 9 After cleaning refit the Burners NOTE When refitting the Burners be sure each Burner is positioned correctly The valves should protrude inside the Venturi ends of the Burner Fig 9 Replace the Screws and Bolt that fasten the Burners in place 10 If the grill is to be stored wrap Burners in a protective cover to keep insects ou...

Page 36: ...t the LP Gas Cylinder valve when the gas grill is not in use WARNING 1 Disconnect LP Gas Cylinder from grill and store outside in a dry well ventilated area away from any sources of heat or ignition Re cap LP Gas Cylinder valve with the Safety Cap 2 Remove Burners and wrap with aluminum foil to prevent insects from entering the Burner holes Store wrapped Burners on top of Cooking Grid 3 You may wr...

Page 37: ...remove Burner s and inspect for blockage from spider webs insect nests or rust See How to Clean Burners section Replace any damaged parts Turn off Control Knobs and LP Gas Cylinder valve Once fire is out and grill has cooled off Clean residual food particles and excess grease from inside firebox area grease cup and other surfaces If you can safely reach the Control Panel turn Control Knobs to Off ...

Page 38: ... Burners See How to Clean Burners in Care and Maintenance Dry Electrode with clean cloth Air dry or use blow dryer Reconnect the wire Replace Igniter Wire Electrode assembly Call the Customer Service Department See re assembly after cleaning in Care and Maintenance Take LP Gas Cylinder to licensed LP gas supplier to be refilled Turn Control Knobs to Off position and turn LP Gas Cyl inder handle cl...

Page 39: ...ange in atmospheric conditions will eventually stop the vibration If your problem is not resolved from the information provided above please call Customer Service at 1 800 251 7558 If you need a replacement part under warranty a proof of purchase will be necessary The Gas Grill is setup to operate with a LP Gas Cylinder equipped with an OPD Overfill Prevention Device IMPORTANT NOTICE Do not exchan...

Page 40: ...the option of MECO CORPORATION without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transportation of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMME...