Aussie BONDI II DELUXE, Assembly And Use Manual

Page 1: ...inder not connected for use shall not be stored in the vicinity of this or any other appliance READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH SERIOUS BODILY INJURY AND OR PROPERTY LOSS FOR HOUSEHOLD OUTDOOR USE ONLY NOT FOR COMMERCIAL USE SOME PARTS MAY CONTAIN SHARP EDGES ESPECIALLY WHERE NOTED IN THIS MANUAL WEAR PROTECTIV...

Page 2: ...rea Do not locate this appliance under overhead unprotected combustible surfaces 6 Have an ABC fire extinguisher accessible Never attempt to extinguish a grease fire with water or other liquids I IMPORTANT SAFEGUARDS 2 II Parts Diagram 5 Parts List 6 Step 1 Cart Assembly 8 Step 2 Attach Axle Wheels 8 Step 3 Mount Body Onto Cart 9 Step 4 Mount Side Tables 9 Step 5 Mount Rear Brace 10 Step 6 Attach ...

Page 3: ...are or disconnected LP cylinder under or near this LP gas grill 17 Check the LP gas grill for gas leaks and burner obstructions before each use WARNING Do not use a flame to check for gas leaks See Before Using Your LP Gas Grill section of this manual for correct leak test procedures A clogged burner tube can lead to a fire beneath grill 18 DANGER If you see smell or hear the hiss of escaping gas ...

Page 4: ...le in use or hot 35 Never use an LP cylinder if it shows signs of dents gouges bulges fire damage corrosion leakage excessive rust or other forms of visual external damage it may be hazardous and should be checked by a Liquefied Petroleum supplier Do not use an LP cylinder with a damaged valve 36 Even though your LP cylinder may appear to be empty gas may still be present and the cylinder should b...

Page 5: ...Parts Diagram Some small parts may not be depicted 5 13 14 11 18 12 17 16 10 3 4 1 2 15 19 9 7 8 24 20 6 29 5 ...

Page 6: ...aging until you have located all the parts Follow instructions of each step in the order they are written as you look at the diagrams This will allow little confusion and easier assembly If you have any questions which require help contact Customer Service and be sure to mention the model number of your grill 1 2 3 4 5 6 PART Rear Leg Fixed Front Leg Wheel Clip Cylinder Retainer Bottom Shelf 03 61...

Page 7: ...arming Rack 03 6172 00 03 6250 00 03 6253 00 1 1 1 1 1 1 15 16 17 Left Side Table with Side Burner 03 6171 00 1 20 Hood Shield 1 03 6289 00 1 19 Cooking Grid Porcelain 1 03 6255 00 1 18 24 Nut M8 03 6216 00 2 2 27 Screw M6 X 70 03 4097 00 2 2 26 Screw M6 X 35 03 6219 01 4 4 23 Nut M6 03 4098 00 4 4 21 Screw M5 X 35 03 4099 00 8 8 28 Screw M6 X 75 03 4094 00 2 2 29 Handle Spacer 03 6023 00 2 2 TM ...

Page 8: ...ro Patches ITEM 1 ITEM 4 ITEM 2 ITEM 3 Step 2 Install Axle Wheels Wheel Covers Item 24 Nut M8 2 pcs Item 8 Axle 1 pc Push Axle item 8 through holes in front and rear legs Place wheels Item14 on the axle Secure with two M8 Nuts Item 24 and tighten with wrench or pliers as shown Align Wheel Cover pins into holes on Wheel and snap in place TOOLS Item 7 Wheel 2 pcs 8 ...

Page 9: ...e with 3 M6X20 Screws Use two Screws at Front Leg and one Screw in the upper hole of the Rear Leg Item 25 Screw M6X20 3 pcs Actual Size Lay Cart and Body on its backside Align Cart legs with Body legs and press together until screw holes align Secure using 4 M6X35 screws nuts It may be necessary to stand grill up after the legs start together and press firmly into final position Item 26 Screw M6X3...

Page 10: ... into Handle Repeat for other side of Handle Item 28 Screw M6X75 2 pcs Actual Size Item 19 Hood Shield 1 pc Item 12 Hood Handle 1 pc Step 7 Attach Flavor Activator Using the holes on each side of the Flavor Activator Item 16 place onto the two Flavor Activator mounting studs so that it lies above the burner Flavor Activator Mounting Stud Item 16 Flavor Activator Item 16 Flavor Activator 1 pc NOTE ...

Page 11: ...front legs as shown Note Privacy Panel may be removed to install LP Cylinder then reattached ITEM 15 PRIVACY PANEL 1 pc Step 8 Attach Privacy Panel Step 9 Insert Cooking Grid Lay Cooking Grid into position above Flavor Activator ITEM 18 Porcelain Cooking Grid 1pc ...

Page 12: ...all control knobs and LP Cylinder valve to the Off position Take the protective cap off the cylinder valve Hold Regulator in a straight line with LP Cylinder valve so the connection does not cross thread Insert nipple of regulator into the LP cylinder nozzle opening Hand tighten coupling nut in clockwise direction Do not use tools Hand tighten coupling nut in clockwise direction Cylinder Retainer ...

Page 13: ...ise 9 Check for leaks by brushing the soap solution on all LP gas connections and fittings such as those shown by the heavy arrows in the diagram below Make sure you generously brush the locations with the soap solution completely surrounding the connections and fittings 10 If growing bubbles appear on any of the connection points then you have detected a gas leak Immediately close the LP cylinder...

Page 14: ...e 20 lb maximum Do not ask the propane supplier to over fill the cylinder If you obtain LP gas through a cylinder exchange dealer make sure you are getting a safe and adequate O P D cylinder Use only a licensed LP gas cylinder dealer Keep children away from LP gas cylinder at all times Do not use store or transport the LP gas cylinder where it would be exposed to high temperatures The relief valve...

Page 15: ...ure you follow and understand all instructions and warnings If you have any questions regarding these pages call 1 800 251 7558 and ask for a Customer Service Representative This installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 or CAN CGA B149 2 Propane Installation Code If an external electrical source is utilized the o...

Page 16: ...558 11 Turn all control knobs to the off position and turn the handle on the LP gas cylinder clockwise until it stops Disconnect LP gas cylinder by turning coupling nut on regulator in a counter clockwise direction until regulator is released from threaded LP cylinder gas nozzle 12 Place the protective cap over LP cylinder gas nozzle Before proceeding make certain that you understand the Important...

Page 17: ...4 turn all knobs to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures Note If the burner still fails to light refer to the Troubleshooting page The burner can be lit manually see Manual Lighting of the Grill 8 After ignition preheat the grill by turning the control knobs to High for 3 5 minutes The grill should be pre hea...

Page 18: ...de burner does not light repeat Steps 2 and 3 The burner should light within three or four attempts WARNING If burner fails to light after following Steps 2 3 turn Side Burner Knob to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures Note If the burner still fails to light refer to the Troubleshooting page Lighting the Si...

Page 19: ...er Wait five minutes and repeat all of the above manual lighting procedures If the grill still fails to light see the Troubleshooting page 5 Check to make sure that the burner is lit 6 Light the remaining half of the burner by turning the control knob counter clockwise Your grill has a crossover ignition system that allows the burner to light each side successively 7 If burner does not light repea...

Page 20: ... as heat is lost every time the hood is opened After each cooking session close the hood and turn the grill burners to the high position and burn for five minutes This procedure will burn off cooking residue thus making cleaning easier How to turn off your LP gas grill 1 When you have finished using your grill turn the grill Control Knobs clockwise to the Off position 2 Turn off the gas at the LP ...

Page 21: ...grill has completely cooled 2 Carefully remove Grease Cup Cooking Grid and Flavor Activator 3 Remove the Burner by first removing the Heat Shield from the bottom of grill Bowl Remove the two screws securing the burner also located underneath the grill bowl 4 Remove Burner from the grill 5 Use a pipe cleaner to clear obstructions from the Burner holes and inlet hole Verify that there are no insects...

Page 22: ...heck burner operation after reassembly Always turn off the LP gas cylinder at the LP cylinder valve when not in use Allow grill to cool before handling parts or cleaning Do not use aerosols or store flammable liquids or materials near this gas grill Periodically check and tighten all nuts bolts and screws Never store an LP gas cylinder indoors empty or filled If storing the gas grill indoors disco...

Page 23: ...lier to be refilled Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill If flame remains to be low turn off gas at cylinder and grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cyli...

Page 24: ...lean all parts The worn nozzles don t have enough bite to engage the valve Try another licensed LP dealer Although this sound may be alarming this is NOT dangerous as long as it is not accompanied by the smell of gas Simply adjust the burner settings and usually the sound will subside If the humming sound persists a change in atmospheric conditions will eventually stop the vibration Should you sme...

Page 25: ... your LP Gas cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill WARNING Do not exchange the LP Gas cylinder unless the exchange LP cylinder is equipped with an OPD Otherwise you will lose the OPD Overfill Prevention Device feature If there is not an LP cylinder available for exchange equipped with an OPD we re...

Page 26: ...pany without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EXPRESS...