Aussie Bonza 3 Elite, Assembly And Use Manual

Page 1: ... use this product for any other purpose than which it is intended These instructions must be kept with the user SAVE THESE INSTRUCTIONS If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or use gasoline or other flammable vapors and liq...

Page 2: ...STRIVES TO BE A QUALITY SUPPLIER OF CONSUMER PRODUCTS IF WE OMITTED ANY PARTS NEEDED FOR ASSEMBLY OR YOU NEED TROUBLESHOOTING INFORMATION PLEASE CONTACT US USING OUR TOLL FREE NUMBER THANK YOU FOR PURCHASING A MECO CORPORATION PRODUCT 1 800 251 7558 8 am 5 pm E S T Mon Fri 1 423 639 1171 TELEPHONE 1 423 639 2570 FAX CUSTOMER SERVICE DEPARTMENT MECO CORPORATION 1500 INDUSTRIAL ROAD GREENEVILLE TN 3...

Page 3: ...p edges to prevent cuts Some assembly may require help from another person to prevent handling or lifting injury Observe where noted TOOLS 2 Side Table 2 pcs 6 RightFront Caster Leg 3 LeftFront WheelLeg Left Rear Wheel Leg ASSEMBLY INSTRUCTIONS Velcro patches towards inside Velcro patches towards inside FIG 1A FIG 1B 5 Right Rear Caster Leg 6 Right Front Caster Leg 3 Left Front Wheel Leg 4 Left Re...

Page 4: ...ttom Shelf FIG 2B Install the two 1 4 20 x 1 2 Bolts through the wire rings and tighten Repeat these steps for the other Guard To reduce the risk of serious bodily injury fire or death Do not store a spare LP gas cylinder under or near the LP gas grill Do not remove guards or devices to prevent storage of spare cylinder under an LP gas grill FIG 2B 9 Bottom Shelf Top Side FIG 2A 8 Bolt 1 4 20 x 1 ...

Page 5: ...helf and Legs Fasten with the 1 4 20 x 1 3 8 bolts but do not tighten completely Note Do not align large hole in bottom shelf with axle holes in legs 9 Bottom Shelf 1 pc Note Do not Align this Hole 9 Bottom Shelf Left Side Table Leg Assembly Right Side Table Leg Assembly FIG 3 7 1 4 20 X 1 3 8 Bolt 8 pc 7 Bolt 1 4 20 X 1 3 8 To reduce the risk of injury from handling or lifting Assembly may requir...

Page 6: ...side of Cart Assembly with Cylinder Lock Bolt towards the end of the Cart Assembly FIG 4B Secure with four 8 1 4 20 x 1 2 Bolts Slide Axle through large holes in the Left Side Wheel Legs Press the Wheel Assemblies onto each end of the Axle until the spring clip locks into place FIG 4C FIG 4C FIG 4B FIG 4A Cylinder Lock Bolt 12 Cylinder Support 8 Bolt 1 4 20 x 1 2 Place wrench inside here to tighte...

Page 7: ...t tighten Repeat assembly for three remaining legs With the help of a second person lift the Grill into the upright position Grill body should slide down into slotted holes and seat itself If not loosen the wingnuts and push down on the corners of the body Tighten all bolts and wingnuts Also tighten all Bottom Shelf and Side Table bolts Rotate the Lock lever on the Caster wheels to lock or unlock ...

Page 8: ...holes in the handle with the two holes in the hood Secure using two M6 x 10 Bolts and two M6 Washers FIG 6B Attach the Fabric Panel by aligning it with the curved edge of the Lower Shelf and pressing it against the velcro patches on each side of the front legs FIG 6C 21 Fabric Panel 1 pc 22 Handle 1 pc FIG 6C 23 Bolt M6 x 10mm 2 pc 20 Control Knob 4 pc FIG 6A FIG 6B Velcro Patches 23 M6 x 10mm Bol...

Page 9: ...o the Grease Tray and slide the Grease Tray into the guides of the Bottom Panel all the way FIG 7C 25 Screw ST4 0 x 10 2 pc 27 Grease Tray 1 pc 16 Bottom Panel 1 pc FIG 7A FIG 7B 26 Foil Drip Pan 1 pc FIG 7C To reduce the risk of a cut injury Wear protective gloves when handling parts that have sharp edges 27 Grease Tray Bottom Panel Guides 16 Bottom Panel Track for Bottom Panel Note Grill omitted...

Page 10: ...the front and back Bowl ridges over the Flame Diffusers and Main Burners FIG 9 10 Step 8 Install Flame Diffuser Place a Flame Diffuser in the guides over each Burner FIG 8 28 Flame Diffuser 29 Cooking Grid 29 Cooking Grid FIG 8 FIG 9 Flame Diffuser Guides ...

Page 11: ... cylinder for use with this LP gas grill must meet the following requirements 1 12 diameter x 18 tall 20 lb maximum capacity 2 Overfill Protection Device OPD safety feature should be noted on cylinder 3 Must be constructed and marked in accordance with Specifications for LP Gas Cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders spheres a...

Page 12: ...t be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Codes ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Keep any electrical supply cord away from any heated surfaces BEFORE USING YOUR LP GAS GRILL INSTALLATION CODES To reduce the risk of serious bodily injury or death This outdoor cooking appliance shall be used only outd...

Page 13: ...linder gas nozzle After completing Leak Test you are ready to begin using your grill FIG 14B Regulator Seal Regulator Coupling Nut Connection Gas Manifold Fittings Hose Fittings FIG 11A Control Panel Open 6 Open the knob on the LP gas cylinder counter clockwise FIG 14B 7 Check for leaks by brushing the soap solution on all gas valves hose connections and fittings Shown by arrows in FIG 11A 11B Mak...

Page 14: ... the High position FIG 12C 6 Light the remaining burners from left to right by turning the control knob counter clockwise to the High position Your grill has a crossover ignition system that allows the burners to light successively off one another Confirm each burner is lit before lighting another 7 If the burner fails to light repeat Step 4 5 If any or all burners fail to light after three or fou...

Page 15: ...and traps a large amount of heat for roasting whole meats chickens etc Therefore it is IMPORTANT that the burner is turned to the Low position to prevent burning of the food 2 To contain juices and fat place the food to bake or roast in a metal baking tray to one side of the cooking grid Turn the burner side directly under the tray to the Off position and the burner side opposite the food to the M...

Page 16: ...putting on the cover 5 Regularly clean your LP gas grill between uses and after extended storage periods To maintain the condition and extend the life of your grill we strongly recommend that the unit be covered when stored outside for any length of time especially during the winter months CARE AND MAINTENANCE CLEANING THE GRILL To reduce the risk of a cut injury Be careful or wear protective glov...

Page 17: ...sure the LP cylinder grill control knobs are turned OFF and the grill is completely cooled 2 Carefully remove Cooking Grids and Flame Diffusers 3 Remove the Control Knobs To reduce the risk of a fire beneath the grill Inspect and clean burner venturi tubes for insects and insect nests Be sure burners are re installed properly before using grill Inspect burners periodically if large cracks or holes...

Page 18: ...bly of the Burners 1 After cleaning refit the Burners Slide Electrode into keyhole slot and lay aside FIG 15E 2 Lift Manifold Shield up so you may see to slide Burner Venturi over valve nozzle FIG 15G Be sure the burner is positioned correctly over the nozzle FIG 15H Lower Manifold shield and make sure the Electrode wires are not tight or pinched Manifold Shield Valve nozzle Burner venturi hole mu...

Page 19: ...r check your LP gas grill for gas leaks deterioration proper assembly and burner obstructions 7 Periodically check and tighten all nuts bolts and screws Problem Possible Cause Solution Emergencies Gas leaking from cracked cut burned hose Damaged hose Mechanical failure due to rust or mishandling Failure of valve from mishan dling or mechanical malfunc tion Fire in or around venturi tube section of...

Page 20: ...lockwise until it stops Wait five minutes Relight LP gas grill If flame remains to be low turn off gas at cylinder and grill Disconnect the regulator from the LP gas cylinder Reconnect the regulator to the LP gas cylinder Perform a leak test Relight grill This will reset the excess flow valve See How to Clean the Burners Re install after cleaning Dry electrode with clean cloth Air dry or use blow ...

Page 21: ... vibrate making a hum ming or whistling sound Turn control knobs off and turn handle of LP cylinder clockwise until it stops Open hood carefully and let fire burn out After the grill cools remove and clean all parts The worn nozzles don t have enough bite to engage the valve Try another licensed LP dealer Although this sound may be alarming this is NOT dangerous as long as it is not accompanied by...

Page 22: ...G GRID FLAME DIFFUSER BURNER CROSSOVER 22 BODY ASSEMBLY IGNITER GREASE PAN BOTTOM PANEL CONTROL PANEL MANIFOLD ASSEMBLY HOOD STOP REAR CASTER LEG FRONT CASTER LEG AXLE REAR WHEEL LEG PRIVACY PANEL WHEEL ASSEMBLY CYLINDER GUARD CASTER CYLINDER SUPPORT BOTTOM SHELF FRONT WHEEL LEG ...

Page 23: ...SERVICE PARTS 23 ...

Page 24: ...nder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill Do not exchange the LP Gas cylinder unless the exchange LP cylinder is equipped with an OPD Otherwise you will lose the OPD Overfill Prevention Device feature If there is not an LP cylinder available for exchange equipped with an OPD we recommend that you have you...

Page 25: ...s warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EXPRESSLY EXCLUDED BY THIS WAR...