Aussie Bonza Deluxe Series, Use Manual

Page 1: ...f this or any other appliance READ AND FOLLOW INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY OR USE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN DEATH SERIOUS BODILY INJURY AND OR PROPERTY LOSS FOR HOUSEHOLD OUTDOOR USE ONLY NOT FOR COMMERCIAL USE SOME PARTS MAY CONTAIN SHARP EDGES ESPECIALLY WHERE NOTED IN THIS MANUAL WEAR PROTECTIVE GLOVES IF NECESSARY PORCELAIN COATING CAN CHIP DURING ASSEMBLY ...

Page 2: ...inguish a grease fire with water or other liquids MECO CORPORATION I IMPORTANT SAFEGUARDS 2 II Parts lists and Assembly Instructions 5 Parts List 5 Step 1 Wheel Leg Side Table assembly 9 Step 2 Fixed Leg Side Table assembly 10 Step 3 Leg Brace assembly 11 Step 4 Bottom Shelf Leg Caster assembly 12 Step 5 Wheel LP Cylinder Bracket assembly 13 Step 6 Grill Body Cart assembly 14 Step 7 Attach Decorat...

Page 3: ... placed at least 36 inches from LP gas grill while in use The grill cover is made of a flammable material The grill must be cooled before putting the cover back on the grill 16 WARNING Always Store Lp Cylinders upright and where temperatures do not exceed 125 degrees Fahrenheit Never store a spare or discon nected LP cylinder under or near this LP gas grill 17 Check the LP gas grill for gas leaks ...

Page 4: ...designed to be used with more than 50 of the cooking area as a solid plate griddle Full coverage of plates will cause excessive heat and could damage the grill 42 Never douse the grill with water when its surfaces are hot because it may cause grease to splatter or the porcelain cooking grids and hood to break Use bak ing soda to control a grease fire 43 When not in use the LP cylinder valve must b...

Page 5: ... diagrams This will allow little confusion and easier assembly If you have any questions which require help contact Customer Service at 1 800 251 7558 and be sure to mention the model number of your grill 1 2 3 4 5 6 7 8 9 10 PART See Bottom Page Note See Bottom Page Note 03 6087 00 03 6087 02 See Bottom Page Note See Bottom Page Note 03 6088 03 03 6089 03 03 4062 00 03 6090 00 QTY 1 1 1 1 2 2 1 1...

Page 6: ...erling Sterling Birch Kempas 03 5042 00 Front Fixed Leg Wood Leg Brace Bottom Shelf Axle Caster Bracket Caster Caster Locknut Bolt 1 4 x 2 Wheel Pin Spring Wheel Pin Wheel Assy includes Item 22 23 Note Call Customer Service at 1 800 251 7558 for correct part and color for your Model Deluxe Axle PART DESCRIPTION Rear Fixed Leg Metal Tubing Front Fixed Leg Metal Tubing 03 6094 00 1 Cylinder Bracket ...

Page 7: ...tom Body Panel Spacer Bolt 6mm x 110mm Wing Nut 6mm Grill Body Privacy Panel Burner Cotter Pin Screw 8 x 1 2 Grease Tray Note Call Customer Service at 1 800 251 7558 for correct part and color for your Model Bolt 1 4 x 1 2 7 PART DESCRIPTION 03 5023 00 03 6016 00 03 6017 00 2 2 2 3 Burner 4 Burner Cooking Grid Screw 10 x 3 8 03 6020 00 See Bottom Page Note 2 1 1 3 Burner 4 Burner Bolt 6mm x 90mm H...

Page 8: ... 00 BONZA DELUXE 03 5053 00 03 6031 00 Handle Spacer Locknut 6mm Heat Indicator Lockwasher 10 24 Hex Nut LP Cylinder Hose and Regulator Warming Rack Note Call Customer Service at 1 800 251 7558 for correct part and color for your Model PART DESCRIPTION Control Knob Grill Cover Adjusting Knob Not provided with all models 03 6174 00 1 All Models All Models All Models All Models All Models All Models...

Page 9: ...Fig A Do not tighten bolts completely Attach Front Wheel Leg to Left Side Table in the same way On models with wooden legs make sure the two threaded holes on the edge of each leg face outward Make sure the three velcro patches face inside on all models FIG B THREADED HOLES IN LEGS Deluxe Models with Metal legs do not have these threaded holes and can be oriented either way AXLE HOLES WHEEL LEGS F...

Page 10: ...Metal Tubing Legs can be oriented either way 10 1 4 x 1 BOLT 1 4 x 1 3 8 Deluxe Models THREADED HOLES IN LEGS Deluxe Models with Metal legs do not have these threaded holes FRONT FIXED LEG THREE VELCRO PATCHES FACE INSIDE SIDE TABLE Tear Drop Table Shown REAR FIXED LEG BONZA WOOD BONZA DELUXE METAL FRONT FIXED LEG BONZA WOOD BONZA DELUXE METAL FOUR LARGE RECESSED HOLES Wooden Legs Only FIG C FIG D...

Page 11: ... Do not tighten bolts completely TOOLS AXLE HOLES VELCRO PATCHES FACE INSIDE 1 4 X 1 BOLT WHEEL LEG SIDE TABLE ASSEMBLY FIXED LEG SIDE TABLE ASSEMBLY 1 4 X 1 BOLT NOTE Bonza Deluxe Model with metal legs does not use the Leg Brace ITEM 8 ACTUAL SIZE 1 4 x 1 BOLT 8 pcs ITEM 14 LEG BRACE 2 pcs 11 ...

Page 12: ...lf using 1 4 x 1 Bolts Metal Tubing Legs will use 1 4 x 1 3 8 Bolts Tighten Wheel Leg bolts before proceeding For Bonza Deluxe align the Bottom Shelf and Leg holes and fasten using 1 4 x 1 3 8 bolts At tach Bonza Deluxe Wheel Legs the same way Thread casters into end of leg Bonza Deluxe Important Note When assembling Bottom Shelf on metal legs the Axle hole in the Bottom Shelf is not used See Illu...

Page 13: ...et to wheel end of Bottom Shelf using 1 4 x 1 2 Bolts and tighten Slide Axle back into position and push a Wheel Assembly onto each end of axle until the spring clip locks into place 13 1 4 x 1 2 BOLTS CYLINDER BRACKET WHEEL ASSEMBLY ITEM 25 CYLINDER BRACKET ITEM 26 4 pcs 1 4 x 1 2 BOLT ITEM 22 23 24 WHEEL ASSEMBLY 2 PCS TOOLS ...

Page 14: ...ges or corners Remove Bottom Body Panel from underneath of Grill Body Handle the Grill carefully to protect the Body and its finish Install Adjusting Knob as shown below ITEM 30 6mm WING NUT 8pcs ITEM 28 SPACER 8 pcs GRILL BODY BOTTOM BODY PANEL 14 TOOLS ITEM 29 ACTUAL SIZE 6mm x 110mm BOLT 8 pcs ASSEMBLY CONTINUED NEXT PAGE DO NOT OVERTIGHTEN ITEM 51 ADJUSTING KNOB ...

Page 15: ...and insert Body Bolts through Leg Spacers and slotted holes in Grill Body Secure using Wing Nuts but only partially tighten Repeat assembly for remaining three Cart Legs Using a second person turn full grill assembly upright with wheels and legs casters on the ground Grill Body should slide down and seat itself within the slotted holes If not loosen the Body Bolts and push Body down at the corners...

Page 16: ...CRO PATCHES ALIGN BOTTOM EDGE OF PANEL TO CURVED EDGE OF BOTTOM SHELF SIDERAIL AUSSIE LOGO FACES TO FRONT PRIVACY PANEL ITEM 34 COTTER PIN 3 OR 4 PCS ITEM 33 BURNER 3 OR 4 PCS 16 TOOLS CONTINUED NEXT PAGE Using the 3 Velcro patches found on the inside of each front leg attach the Privacy Panel with the Aussie logo fac ing forward NOTE Burners are preassembled for shipping on some models If your bu...

Page 17: ...Burner Peg to secure This is easier done from backside of grill looking up underneath rear firewall Repeat above steps for remaining burners Holes in Front firewall Gas Nozzle Control Valve Manual Lighting Holes Top plate of gas collector Gas Collector and Electrode Venturi end of Burner inserted over gas nozzle FIG F FIG E REFERENCE ELECTRODE GAP Adjust Tab until spark is visible ELECTRODE 3 16 A...

Page 18: ...PPER SHOULDER GRIDS The foil pan is a complimentary item and can be purchased at your local grocery STEP 9 INSTALL BOTTOM BODY PANEL GREASE TRAY ALL MODELS In upright position and drain hole toward the rear slide Bottom Body Panel into guides See Arrows at bottom of Grill Body Insert two 8 x 1 2 screws through the holes in guides and Bottom Body Panel then tighten Slide Foil Pan and Grease Tray al...

Page 19: ...ood Handle through Handle Spacers into front of hood and secure with 6mm Locknuts Be sure to place the wide end of Spacer against the Hood Do not overtighten or you may crack Hood finish ITEM 39 ACTUAL SIZE 6mm x 90mm BOLT 2 pcs ITEM 41 HANDLE SPACER 2 pcs ITEM 42 6mm LOCKNUT 2 pcs ITEM 40 HOOD HANDLE ITEM 44 LOCKWASHER 2 pcs ITEM 45 10 24 HEX NUT 2 pcs ITEM 43 HEAT INDICATOR LOCKNUT LOCKWASHER 10...

Page 20: ...ld Regulator in a straight line with LP Cylinder valve so the connection does not cross thread Insert nipple into the cylinder valve Hand tighten coupling nut in clockwise direction Do not use tools Make sure Regulator hose does not contact hot metal surfaces WARNING Do not use grill if this connection can not be completed Be sure to test this connection for gas leaks before operation of Gas Grill...

Page 21: ...or assembly retighten the connection at the leak but do not overtighten Note Only hand tighten at coupling nut See Step 12 of Assembly Ins tructions Repeat Leak Test B If the leak is coming from the LP gas cylinder from the valves at the control knobs or if the leak cannot be stopped do not use the grill Call Custome r Service at 1 800 251 7558 8 Always turn off LP cylinder valve after performing ...

Page 22: ...re it would be exposed to high temperatures The relief valve may open which will allow a large amount of flammable gas to escape Never leave an LP gas cylinder inside a vehicle which may become overheated by the sun WARNING Never store an LP cylinder indoors Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and re moved from the outdoor cooking...

Page 23: ... the individual side table slats When moving your gas grill you should push the grill in front of you with the large wheels in the front Carefully read the Important Safeguards section of this manual pages 2 thru 4 Make sure you follow and understand all instructions and warnings If you have any questions regarding these pages call 1 800 251 7558 and This installation must conform with local codes...

Page 24: ... should be maintained See Burner Maintenance in the Care and Maintenance section of this manual Before proceeding make certain that you understand the Important Safeguards on pages 2 thru 4 of this manual Before lighting the LP gas grill you must open the hood to prevent an explosion from gas build up If your LP gas grill catches on fire If the fire is in the grill portion and you can safely reach...

Page 25: ...ff position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures Note If the burners still fail to light refer to the Troubleshooting page The burner can be lit manually see Manual Lighting of the Grill 6 After ignition preheat the grill by turning the control to High position for 3 5 minutes The grill should be pre heated before every cooki...

Page 26: ...ARNING If any or all burners fail to light after following Steps 3 4 turn all knobs to the off position and close the valve on the LP gas cylinder Wait five minutes then repeat all of the above lighting procedures 3 Remove cooking grids and place the desired amount of Charcoal evenly on top of the Louvers Do not stack the charcoal briquettes 4 From the Off position push control knob in on the left...

Page 27: ... knobs to the off position and close the valve on the LP cylinder Wait five minutes and repeat all of the above manual lighting procedures If the grill still fails to light see the Troubleshooting page 5 Light the remaining burners from left to right by turn ing the control knob counter clockwise Your grill has a crossover ignition system that allows the burners to light successively off one anoth...

Page 28: ...ximate temperature inside the grill After each cooking session close the hood and turn the grill burners to the high position and burn for five minutes This procedure will burn off cooking residue thus making cleaning easier The grill must be completely cooled before putting the Grill Storage Cover back on the grill How to turn off your LP gas grill 1 When you have finished using your grill turn t...

Page 29: ...rs 3 Remove the burners by first removing cotter pin from each burner peg located at rear end of burner See Figure below 4 Remove each burner from the grill 5 Clean burners Use a pipe cleaner to clear obstructions from the burner holes and inlet hole A brass wire brush can be used to remove corrosion and food par ticles from the burner surfaces See Figure below Verify that there are no insects or ...

Page 30: ... before handling parts or cleaning How to Clean the Grill Body 1 Remove cooking surfaces and burners before full cleaning 2 Remove excess grease and or fat from the grill body with a soft plastic or wooden scraper Never use steel wool or other abrasive cleaning product on porcelain coated surfaces 3 For further cleaning use hot soapy water and a cloth or nylon bristled brush only Do not immerse th...

Page 31: ...g Do not use aerosols or store flammable liquids or materials near this gas grill Never apply polyurethane to the wood cart while grill is in use or hot Allow polyurethane to completely dry before further use Caring for the Wood Cart Never store an LP gas cylinder indoors empty or filled If storing the gas grill indoors disconnect the LP gas cylinder and store it outdoors out of the reach of child...

Page 32: ...er to licensed LP gas supplier to be refilled Tighten coupling nut by hand about one half to three quarters additional turn Do not use tools Turn control knobs to off position and turn LP gas cylinder handle clockwise until it stops Wait five minutes Relight LP gas grill Clean burners See Burner Maintenance in Care and Maintenance section of this manual Dry electrode with clean cloth Reconnect the...

Page 33: ... Clean grill Trim fat from meat before grilling Turn control knobs off and turn handle of LP cylinder clock wise until it stops Open hood carefully and let fire burn out After the grill cools remove and clean all parts The worn nozzles do not have enough bite to engage the valve Try another licensed LP dealer or purchase a new tank with an OPD Overfilling Prevention Device Although this sound may ...

Page 34: ...our filling station fills your LP Gas cylinder by weight or volume Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill WARNING Do not exchange the LP Gas cylinder unless the exchange LP cylinder is equipped with an OPD Otherwise you will lose the OPD Overfilling Prevention Device feature If there is not an LP cylinder avail able for exchan...

Page 35: ...rporation without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transporta tion of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGES ARE EX...