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Aussie Monsoon Single Phase Blasters … Operation & Maintenance Manual

15

Aussie Pumps

March 2018

Notes/ Service Record

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Summary of Contents for Monsoon 100

Page 1: ...Covers Monsoon 100 Monsoon 140 Operators must read this manual understand it before operating this machine Operator s Instruction Manual Monsoon Series Single Phase High Pressure Washer Grit Blaster Ref MONSP0318 ...

Page 2: ...ur RISK RANKING METHOD For each event the appropriate probability a letter A to E and consequences a number 1 to 5 is selected RISK RANKING TABLE The consequences loss outcomes are combined with the probability of those outcomes in the risk ranking table to identify the risk rank of each loss event e g a consequence of 3 with a probability of B yields a risk rank of 9 The table yields a risk rank ...

Page 3: ...res Operator s Manual Staff training Electrocution Yes Personal injury 12 Warning sticker Disconnect from power before servicing machine Unsecured machine moves unattended Yes Cause of accidents and or injury 18 Warning sticker Secure Machine during Operation Operator s Manual Dislodged particles in atmosphere Yes Sight damage 6 Warning regarding wearing safety glasses Slipping on wet surface Yes ...

Page 4: ...ge will invalidate warranty High pressure accessories carry a 3 month warranty Where possible return faulty goods to the place of purchase No products can be returned to us without our prior permission The reason for return must be clearly state N B Warranty is not transferrable to third parties in the event of sale of the machine within the warranty period Please note that any parts used in warra...

Page 5: ...sharp objects 11 DO NOT join high pressure hoses The connectors may leak and cause the unloader to wear prematurely Buy extra length hoses if extended range required 12 DO NOT attempt to disconnect any hose or coupling with pressure still in the hose 13 DO NOT operate the machine whilst standing on ladders use a platform tower or scaffolding 14 Operate in well ventilated areas only 15 DO NOT opera...

Page 6: ...vel plug is replaced by breather plug Failure to fit breather and keep clean can result in over pressuring of oil chamber crank case and can blow oil seals This will void warranty 3 Plug in machine to suitable power supply NOTE Unit supplied with a 15 amp plug A 10 amp plug can be retro fitted but the pump pressure will need to be adjusted down to reduce amps drawn by the motor This should only be...

Page 7: ...onnect only to clean town water supply Warning Do not operate from tank or pond Doing so will cavitate the pump causing damage Cavitation or pump starvation is not covered by warranty Cavitation is a phenomenon causing vacuum pockets to form within the pump that eventually implode under pressure pitting the internal pump surfaces Fitting Instructions for Optional Hose Reel Part number AD300001 Fit...

Page 8: ... pull the plastic lance head out until it clicks NOTE Check the system for water leaks oil leaks hose kinks etc Correct any problems before proceeding Machine is now ready for operation F Applying detergent 1 Prepare pressure washer detergent solution as required by manufacturer 2 Place detergent siphon tub filter into solution 3 Adjust lance to low pressure setting 4 Apply cleaning solution to a ...

Page 9: ...hout water supply STORAGE Store the washer in an upright position preferably drained of water if there is a danger of freezing or fill with anti freeze PUMP CRANKCASE LUBRICATION Proper pressure washer pump crankcase lubrication will help extend the working life of the machine Follow these important guidelines We recommend keeping a simple service log book Change oil in pump after initial 50 hour ...

Page 10: ...un trigger to activate the spray 5 CAUTION Always test spray on a scrap of similar material first The high pressure spray could damage the surface if the grit blaster is held too close To determine best distance for grit blasting start with the spray nozzle a metre away from the surface and gradually move closer frequently checking the surface for damage 6 Always point the nozzle downward when not...

Page 11: ...n Check and replace Check and change oil twice as often Check and replace Water dripping below pump Piston packing worn O R plunger retainer worn Check and replace Check and replace Oil Dripping Travel plug in use on pump Oil seal worn Replace with breather plug Check and replace if necessary Unloader switches repeatedly when gun is off Leaking gun and or pressure pipe Leaky sleeve Worn out kick b...

Page 12: ...Aussie Monsoon Single Phase Blasters Operation Maintenance Manual 12 Aussie Pumps March 2018 PARTS IDENTIFICATION A B C D E K J G H F I ...

Page 13: ...ER VALVE 2000 PSI x x Thermal Dump Valves E MPA60063050 THERMAL DUMP VALVE 3 8 x x Gauge F AGCDR0102 6 000 PSI PRESSURE GAUGE x x Switch G ASWITCHASSYMON ON OFF SWITCH 16 AMP x x Pumps H BWBL1114 BIG BERTY PUMP 1600 PSI 11 LPM x BWBL917 BIG BERTY PUMP 2000 PSI 9 LPM x Strainer I AY STRAINGER 200 BRASS Y STRAINER 1 2 x x Electric Motor J A140060M001 3HP MOTOR 2 2KW x x Wheel K A400015 10 WHEEL EACH...

Page 14: ...ition No Part No Description Kit 141 B019826973 Valve Kit 12 pieces Kit 12 B049813973 Seal Kit Minor 15 pieces Kit 70 B049841973 Seal Kit Major 21 pieces Kit 83 B049847973 Oil Seal Kit 8 pieces Position 25 B040120322 Oil sight glass Position 29 B049832973 Oil breather plug Position 39 B050010182 18mm ceramic piston 3 needed Aussie pressure test set Aussie pressure test set includes gauge and fitti...

Page 15: ...Aussie Monsoon Single Phase Blasters Operation Maintenance Manual 15 Aussie Pumps March 2018 Notes Service Record ...

Page 16: ...Check water filter and clean if necessary Check unloader and thermal dump for leaks THREE MONTHLY REGULAR SERVICE All professional machines need to be thoroughly serviced every three months Change pump oil Check filter for foreign debris Check unloader and thermal dump for leaks Check all HP components for leaks Gun lance HP hose and all fittings SIX MONTHLY REGULAR SERVICE To maintain the Bertoli...

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