Aussie RAPTOR 12 Operator'S Instruction Manual Download

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Raptor Electric Operator’s Manual

July 2012

Australian Pump Industries

ITEM NO.

DESCRIPTION

RAPTOR 12

RAPTOR 16

700 BAR GAUGE

AGAUGE700BAR

UNLOADER VALVE (VB53)

MPA60147000

SAFETY VALVE

BVS500

Y STRAINER

AYSTRAINER

THERMAL DUMP VALVE

MPA60063070

ON/OFF SWITCH

ASWITCHASSY25A

ASWITCHASSY36A

13” WHEEL

A400016

MOTOR

A140060T025

A140060T026

FRAME

AFRAMESCERAPTOR

8100 PSI GUN (RL84)

MPA30540000

SS SINGLE LANCE (RL800)

MPA30500080

HP NOZZLE

C1915020M

C1915025M

10MTR HP HOSE BLUE

¼”500BARHOSE

UDOR PISTON PUMP 7,300 PSI

GHC 12/50S

GHC 16/50S

PUMP ASSEMBLY DIAGRAM – (GHC 12/50 & GHC 16/50)

Replacement Parts

Kit No.

Part Number

Description

BKIT 85

606185

Piston kit

BKIT 152

606186

Valve kit

BKIT 87

606187

Brass ring kit

BKIT 88

606188

Water seal kit

1205.45

Piston (3 required per pump) price each

Breathers & Sight Glass
GHC & GHD series

162505

Breather

1603B8

Sight glass

Summary of Contents for RAPTOR 12

Page 1: ...or s Manual 1 Australian Pump Industries RAPTOR ELECTRIC HYDRO BLASTER OPERATORS INSTRUCTION MANUAL OPERATORS INSTRUCTION MANUAL July 2012 ATTENTION Operators must read this manual and understand it completely before using the machine ...

Page 2: ...pparent Repair or modification by an unauthorised service person Australian Pump Industries Pty Ltd specifically excludes from warranty responsibility any consequential loss or damage including on site servicing loss of time loss of use of the machine hire costs of a replacement machine or inconvenience Where possible return faulty goods to the place of purchase No products can be returned to us w...

Page 3: ...ATER BLASTING OPERATION While using the Aussie Predator take special care to ensure the gun and nozzle are never pointed at any person or animals Severe injury or death may result For details and other warnings see page 5 BACTERIA WARNING In the event that some person or persons may be sprayed by high pressure water it is important medical personnel be advised as unusual infections with microaerop...

Page 4: ... dry docks graffiti removal or for any other difficult task HIGH PRESSURE PISTON PUMPS Your high pressure Udor pumping system is the heart of your water jetter The pump has been specially designed to be used with cold water max 60ºC for high pressure wash down applications Your high pressure Udor piston pump is designed to move a certain amount of water per revolution by its three solid ceramic pi...

Page 5: ... 11 Never pull the high pressure hose if it has formed kinks or nooses Never pull the hose over sharp objects 12 Use only chemical cleaning agents detergents approved for power washing when using the chemical injection facility 13 Never use the chemical injection facility to introduce solvents e g paint thinners petrol oil etc 14 Do not attempt to disconnect any hose or coupling with pressure stil...

Page 6: ...times when in the vicinity of water blasting operations Where liquid is liable to cause eye damage full visor and goggles are recommended Body Protection All persons should wear suitable waterproof clothing complying with AS 3765 1 or AS 3765 2 as appropriate having regard to the type of work being undertaken Liquid or chemical resistant suits should be worn where there is an assessed risk to heal...

Page 7: ...operations Pressurise System Thumb pointing upwards the rest of the hand closed From the shoulder height the arm moves up and down Raise Pressure First finger pointing up the rest of the hand closed The hand is moved in a circular motion Lower Pressure First finger pointing down the rest of the hand closed The hand is moved in a circular motion Depressure System Form a fist Move the arm back and f...

Page 8: ...of side oil plug or sight glass Do not overfill If necessary top up with SAE30W pump oil Do not mix different grades of oil as this may affect the machine s performance If alternative oil is used first empty out existing oil by unscrewing drain plug in bottom of machine NOTE Read this handbook thoroughly and follow all directions carefully before you begin using the machine Power lance To assemble...

Page 9: ... safety latch on gun This locks gun trigger and prevents accidental triggering 6 Unplug machine from power point 7 Disconnect water supply hose from machine CARE AND MAINTENANCE AFTER EACH USE If there is a danger of freezing anti freeze should be mixed with the flush water or the machine must be completely drained After the final flush stop the machine DO NOT allow the machine to idle for more th...

Page 10: ... clips Secure sand blast probe to other end of the hose in the same way The probe should be lodged into the sand bag WARNING To reduce the risk of injury always protect eyes and face with goggles and mask and hands and arms with heavy work gloves when spraying abrasive materials GRIT BLAST INSTRUCTIONS 1 Connect and open the water supply line before starting the pressure washer 2 Squeeze the gun t...

Page 11: ...and air ingress at joints in suction line Check and replace Pressure low after period of normal use Nozzle worn Suction or delivery valves worn Suction or delivery valves blocked Unloader valve seat worn Worn piston packing Cracked pistons as a result of dry running Check and replace Check and replace Check and clean if necessary Check and replace if necessary Check and replace if necessary Replac...

Page 12: ...serious injury Medical Recommendation If an accident occurs where pressurised water penetrates or appears to have penetrated the skin medical assistance should be sought immediately Immediate First Aid Where medical examination is not immediately possible e g in remote situations appropriate basic first aid measures should be applied and the patient observed closely until medical treatment is avai...

Page 13: ...nt related injuries while operating the system In such cases it is vital that medical personnel be apprised of all facts relevant to such injuries Therefore all operating personnel should be provided with waterproof emergency medical tags or cards describing the nature of their work and the possibility of injury inherent in the use of a water blasting device The tag or card should also bear the fo...

Page 14: ...140060T026 I FRAME AFRAMESCERAPTOR AFRAMESCERAPTOR J 8100 PSI GUN RL84 MPA30540000 MPA30540000 K SS SINGLE LANCE RL800 MPA30500080 MPA30500080 L HP NOZZLE C1915020M C1915025M N 10MTR HP HOSE BLUE 500BARHOSE 500BARHOSE O UDOR PISTON PUMP 7 300 PSI GHC 12 50S GHC 16 50S PUMP ASSEMBLY DIAGRAM GHC 12 50 GHC 16 50 Replacement Parts Kit No Part Number Description BKIT 85 606185 Piston kit BKIT 152 60618...

Page 15: ...EANER DAILY CHECK LIST IMPORTANT Check pump oil level A NB Pump oil level should be level with the middle of the side oil plug or sight glass Do not overfill If necessary top up with SAE30W oil Do not mix different grades of oil as this may affect the machine s performance If alternative oil is used first empty out existing oil by unscrewing drain plug in bottom of machine Check nozzle for wear Ch...

Page 16: ...oad Castle Hill NSW 2154 PO Box 6164 BHBC NSW 2153 Ph 02 8865 3500 Fx 02 9894 4240 Aussie Pumps runs Safety Awareness Training for operators of Aussie Class B Hydro Blasters Call Aussie for details get your operators certified Comfort Function and Safety Pro Operator Personal Protective Clothing Available from Aussie Pumps comfort combined with high pressure protection up to 7 500 psi ...

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