Aussie Vantage 6804S8-S11, Use Manual

Page 1: ...t use this product for any other purpose than which it is intended These instructions must be kept with the user SAVE THESE INSTRUCTIONS If you smell gas 1 Shut off gas to the appliance 2 Extinquish any open flame 3 Open lid 4 If odor continues keep away from the appli ance and immediately call your gas supplier or your fire department WARNING DANGER LP Gas Grill Assembly and Use Manual 6804S8 S11...

Page 2: ...A www aussiegrills com To reduce the risk of serious bodily injury or death from fire or explosion Never use alcohol prescription or non prescription drugs while assembling or safely operating this appliance Do not connect LP Gas Cylinder until assembly is complete WARNING To reduce the risk of a laceration hazard wear protective gloves when handling parts that have sharp edges CAUTION Phillips Sc...

Page 3: ...ll Grill Cooking Direct Method 24 Roasting Indirect Method 25 Warming Rack 26 End of Cooking Session 26 Care and Maintenance Cleaning the Grill 27 How to Clean the Burners 28 Storage 30 Emergencies 31 Troubleshooting 31 Important Notice LP Cylinder with OPD 33 Parts Illustrations Model 6804 34 Parts List 35 Limited Warranty 36 Register your grill and retain your receipt Preparation for Assembly Re...

Page 4: ... Fixed Casters 2 pcs Side Burner Cooking Grid Flame Diffuser 4 pcs Hardware Package Cylinder Wire guard Side Burner Control Knob Grease Pan Foil Pan Cylinder Blocking Wire 4 Cabinet Door Left Cabinet Door Right 5 Cabinet Back Panel Front Crossbar Cabinet Upright Back Panel Brace 6 Cooking Grid 3 pcs 7 Hood Body 2 6 3 3 3 1 3 7 2 5 5 1 2 3 3 3 3 3 3 4 4 3 5 3 3 3 3 3 Detailed Parts List and Illustr...

Page 5: ...20 x 60 Bolts through the caster bracket holes into the threaded holes in the Cabinet Bottom Panel Tighten the bolts Push the lever on the two Locking Casters to lock so the caster wheels do not roll Step 2 A Cabinet Bottom Assembly With Back Panel on floor place Cabinet Bottom Panel against Back Panel edge and align the holes Install three 1 4 20 x 50 Bolts through the holes and secure with three...

Page 6: ...nel and Right Side Panel to Cabinet Bottom Panel with six 1 4 20 x 50 Bolts and 1 4 20 Nuts Secure Left and Right Side Panels to Back Panel with four 5 32 x 31 Bolts through the inside of the Back Panel 1 4 20 x 50 Bolt set 6 pc 5 32 x 31 Bolt set 4 pc ...

Page 7: ...closest to top of cabinet Front Crossbar Step 4 Front Crossbar Assembly Turn cart assembly up on casters Attach Front Crossbar with the triangle braces facing down and the flat surface to the front to Side Panels with six 1 4 20 x 50 Bolts into the threaded holes in the top inside ends of Side Panels front crossbar 5 32 x 31 Bolt set 4 pc 1 4 20 x 50 Bolt set 6 pc ...

Page 8: ...Bolts B Cylinder Blocking Wire Assembly Attach Cylinder Blocking Wire to Right Side Panel with one 5 32 x 47 Bolt and nut Attach to Bottom Panel with one 5 32 x 47 Bolt 5 32 x 47 Bolt set 4 pc To reduce the risk of serious bodily injury or death from fire or explosion Never remove guards or devices to prevent storage of spare or oversize LP Gas Cylinders not recommended for this grill WARNING 5 32...

Page 9: ...ing the following assembly steps s 9 and 10 will require two people CAUTION Step 9 Hood Body To Cart Assembly Lift the Hood Body Assembly over the cart assembly and set it down until it rests on the inside top flanges of the cart Align the holes in the side of the Hood Body with the holes in the Side Panel brackets Insert four 1 4 20 x 50 Bolts through the holes in cabinet flanges and into threade...

Page 10: ...ll the way Leave 1 8 of each Bolt exposed Align the bottom two holes keyhole slots in detail on the inner side of the LEFT Side Table with the two bolts thread ed partly into the inserts in the Side of the Bowl then slide the Side Burner Table over the Bolts B Holding the Side Burner Table in place install two 1 4 20 x 50 Bolts from the inside of the Bowl into the two top threaded holes in the Sid...

Page 11: ...Side Table First insert the valve stem out through the hole in the bezel and fascia on the front of the side table Next flex the tube of the burner down and insert the nozzle into the opening in the burner tube B Install two 5 32 x 31 Bolts through the Control Knob Bezel and front of Side Table and into the threaded Valve bracket holes Install the top bolt first by twisting the valve bracket to al...

Page 12: ...to Side Burner Table allowing the three protruded ends to fall into the three holes around the Side Burner B A Step 14 A Bottom Body Panel Assembly Slide the Bottom Body Panel into the guides of the Body assembly Secure Bottom Body Panel to Body assembly with one 5 32 x 31 Bolt on each side B Foil Pan Grease Pan Assembly Insert the Foil Pan into the Grease Pan Slide the Grease Pan into the guides ...

Page 13: ...a Flame Diffuser from back to front over each Burner on the lower Body ridges Place each Flame Diffuser in the individual guides to keep from sliding C Place the Cooking Grids over the Burner Diffusers on the upper Body ridges cooking grid C Step 16 Battery in Igniter Installation Unscrew Igniter Cover and insert AA Battery with the negative end going in first Replace the cover and tighten securel...

Page 14: ...age corrosion leakage exces sive rust or other forms of visual external damage it may be hazardous and should be checked by a liquid propane supplier Do not use an LP Gas Cylinder with a damaged valve Do not store a spare LP Gas Cylinder under or near the LP gas grill When grill is not in use turn off all grill Control Knobs LP Gas Cylinder valve and disconnect LP Gas Cylinder Never fill the LP Ga...

Page 15: ...ill be necessary You will be asked to forward your proof of purchase via e mail or to fax your proof of purchase to 423 639 1055 and reference your model and serial number It is important to register your grill and retain your receipt Connecting LP Gas Cylinder 1 Fill empty OPD LP Gas Cylinder at your local gas supplier 2 Place the LP Gas Cylinder in the large hole in the Bottom Panel inside the c...

Page 16: ...le and flammable material Locate your LP gas grill at least 10 feet away from your house or any building Maintain minimum clearances of 36 from back and sides of grill to any combustible construction Do not locate this appliance under overhead unprotected combustible construction This outdoor cooking appliance is not intended to be used in or on boats or installed in or on recreational ve hicles N...

Page 17: ...ching the Side Tables and illustrate the initial steps in the FIRST TIME USE LEAK TEST Detach the Control Panel from the Grill Body Firebox by removing the two 5 32 Bolts from each end Fig 1 Gently pull the Control Panel away from the Body until Valves disengage from the Tubular burner ends Fig 2 Support the Control Panel to keep tension off of the igniter wire leads or detach the wire leads from ...

Page 18: ...ator in a counterclockwise direction until regulator is released from threaded LP Gas Cylinder nozzle 9 Place the protective cap over LP Gas Cylinder nozzle 10 Re attach the wire leads to the Igniter button Replace Control Panel around flanges at Bowl ends and align bolt holes on each side Replace and retighten all bolts Fig 1 Fig 5 6 Check for leaks by brushing the soap solution on all gas valves...

Page 19: ...Off Fig 7 3 Turn the LP Gas Cylinder valve open counterclockwise until it stops Fig 8 Right Main Burner Control Knob Igniter Button Left Main Burner Control Knob Fig 7 Control Knob in Off position Control Knob in High position large flame symbol Fig 8 Fig 9 To reduce the risk of death or serious injury from an explosion or a fire beneath the grill Inspect and clean Burner Venturi Tubes for insects...

Page 20: ... a Burner goes out during operation turn all Control Knobs to the Off position and close the LP Gas Cylinder valve to dissipate any accumulated gas Open Hood and wait five minutes before attempting to relight the grill If any or all Burners fail to light after three to four attempts following Steps 4 7 turn all Control Knobs to the Off posi tion and close the LP Gas Cylinder valve to dissipate any...

Page 21: ...ne another Confirm each Burner is lit before lighting another Burner If any or all Burners fail to light after three or four attempts following Steps 3 4 turn all Control Knobs to the Off po sition and close the LP Gas Cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the Burner still fails to light refer to the Troubleshooting Section 7 ...

Page 22: ...or four attempts following Steps 3 6 turn the Side Burner Control Knob to the Off position and close the LP Gas Cylinder valve to dissipate any accumulated gas Wait five minutes then repeat the lighting procedures NOTE If the Burners still fail to light refer to Troubleshooting Section The Burner can be lit manually see Manually Lighting the Side Burner Open Lid Check The Flame The Burners have be...

Page 23: ...ollowing Steps 3 6 turn the Side Burner Control Knob to the Off position and close the LP Gas Cylinder valve to dissipate an accumulated gas Wait five minutes then repeat the lighting procedure NOTE If the Burners still fail to light refer to Troubleshooting Section Manually Lighting the Side Burner To reduce the risk of serious bodily injury or death from fire explosion or burn hazard Open Side B...

Page 24: ... for build up Empty excess grease to avoid a grease fire in the pan If you notice grease or other hot material dripping from the grill onto the valve hose or regulator turn off the gas supply immediately After the grill has cooled determine the cause and correct it After cleaning the valve hose and regulator assembly perform a leak test before continuing use See Performing a Leak Test Do not opera...

Page 25: ... heat source The Burners heat up the Flame Diffusers under the Cooking Grids which in turn heat the food on the grill The natural food juices from cooking fall onto the hot Flame Diffusers below and vaporize Rising smoke bastes the food giving it that unique barbecued flavor Use the Direct Cooking method for foods that take less than 25 minutes to cook steaks chops kabobs sausages and more These f...

Page 26: ...low grill and the grease in the Foil Pan to completely cool before emptying handling parts cleaning moving or storage Empty the Foil Pan and Grease Pan after each cooking session so excessive grease does not accumulate Never light the LP gas grill without the Foil Pan Grease Pan and Bottom Panel in place WARNING 1 After each cooking session close the Hood and turn the Burners to the High position ...

Page 27: ...or further cleaning use hot soapy water and a cloth or nylon bristled brush only Do not immerse the Gas Controls or Manifold in water Avoid getting water in the Burner holes Burners Burning off the residue after cooking will keep the Burners clean with normal usage provided the Burners are op erating correctly Clean the Burners annually or whenever heavy build up is found to ensure that there are ...

Page 28: ...rom slot in back wall of bowl Gently lift the rear of the Burner Fig 17 Slide the Burner towards the grill back to move the Venturi Hole off of the Valve nozzle Fig 18 Lift each Main Burner from the grill In order to prevent flashbacks the Burner s should be removed from the grill and cleaned periodically especially if the grill has been stored for an extended period of time Burner Venturi Tube Va...

Page 29: ...ody and Cabinet 8 After cleaning refit the Burners NOTE When refitting the Burners be sure each Burner is positioned correctly The valves should protrude inside the Venturi ends of the Burner Fig 18 Replace the Bolts and Nuts that fasten the Burner Flange to Back Wall 9 If the grill is to be stored wrap Burners in a protective cover to keep insects out 10 Check Burner operation after re assembly 1...

Page 30: ...at the LP Gas Cylinder valve when the gas grill is not in use WARNING 1 Disconnect LP Gas Cylinder from grill and store outside in a dry well ventilated area away from any sources of heat or ignition Re cap LP Gas Cylinder valve with the Safety Cap 2 Remove Burners and wrap with aluminum foil to prevent insects from entering the Burner holes Store wrapped Burners on top of Cooking Grid 3 You may w...

Page 31: ...r s and inspect for blockage from spider webs insect nests or rust See How to Clean Burners section Replace any damaged parts Turn off Control Knobs and LP Gas Cylinder valve Once fire is out and grill has cooled off Clean residual food particles and excess grease from inside firebox area grease cup and other surfaces If you can safely reach the Control Panel turn Control Knobs to Off then close t...

Page 32: ... Burners See How to Clean Burners in Care and Maintenance Dry Electrode with clean cloth Air dry or use blow dryer Reconnect the wire Replace Igniter Wire Electrode assembly Call the Customer Service Department See re assembly after cleaning in Care and Maintenance Take LP Gas Cylinder to licensed LP gas supplier to be refilled Turn Control Knobs to Off position and turn LP Gas Cyl inder handle cl...

Page 33: ...hten Door Magnet bolts and nuts 1 Loosen bolts and bottom door brackets Align doors 2 Loosen bottom side panel bolts inside cabinet Apply pressure to one side until doors are aligned Retighten bolts If your problem is not resolved from the information provided above please call Customer Service at 1 800 251 7558 If you need a replacement part under warranty a proof of purchase will be necessary Th...

Page 34: ...umber printed on the black label located inside the left door of the cabinet If you need a replacement part under war ranty a proof of purchase will be necessary You will be asked to forward your proof of purchase via e mail or to fax your proof of purchase to 423 639 1055 and refer ence your model and serial number It is important to register your grill and retain your receipt 21 19 20 23 24 25 2...

Page 35: ...d Handle 1 20 Thermometer 1 21 Hood Bumper 2 22 Hood 1 23 Warming Rack 1 24 Main Cooking Grid 3 25 Flame Diffuser 4 26 Main Burner 4 27 Right Side Table 1 28 Electrode Assembly 2 29 Manifold Assembly 1 30 Control Panel 1 31 Bottom Panel 1 32 Cabinet Back Panel 1 33 Foil Pan 1 34 Grease Pan 1 35 Cabinet Side Panel RIGHT 1 36 Cylinder Blocking Wire 1 37 Match Holder Chain 1 38 Caster Fixed 2 39 Cast...

Page 36: ...the option of MECO CORPORATION without charge This warranty does not include the cost of any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transportation of the product damage incurred through commercial use or failure to perform normal and routine maintenance LIABILITY FOR CONSEQUENTIAL PROPERTY OR COMME...