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Steps of installation

Step1

Choose installation site

Check the follows before installation

1.Workplace

good building construct

enough work place

no stumbling block to stop working

2.The place where installing the equipment should not be any unsafe element, such as leakage of

rain

moist

inflammable

explosive.

3. Foundation of equipment: the installation should coincide with the basement drawings

Step 2

Basement

ground

1. The basement of the equipment must have the strength which fit to the requirement,otherwise,

the lift will crush the ground, cause the damage of equipment and injury & death of people.

2. The installation basement must assure certain levelness, the tolerance is not allowed over 5mm

(the tolerance within the extent can be adjusted by using washers)

3. Not allow to install lift on the pitch ground or other non-concrete ground (there must be the solid

and reliable basement).

4. Not install lift on the ground with craze or junk concrete ground

5. Prohibit installing lift on second floor or higher floor without the approval of architect.

6. The motor of power unit should be protected by security arrangement.Please not to install the lift

outdoor to avoid something wrong with the motor in rainy days.

7. Constructing according to the basement drawing we provided.(the last page)

8. The lift must be installed on the concrete base where the compressive strength is not lower than

200kg/cm², and the thickness of concrete basement is not lower than 300mm, the strength is not

lower than 250 class, the just finished concrete basement must be solidified and kept over 28 days.

Step3: The layout of equipment installation

1. Confirm the position of the lift installation first.

2. Confirm the position of the power unit and there must be enough space for the column of the

power unit installation.

3. Draw up the position of the baseboard of the column with chalk after the confirmation to assure

the tolerance within 3mm to avoid effecting the installation of the lift.

4. Draw up the outline of the baseboard with chalk after the confirmation of the position. (refer to the

specifications)

5. Check carefully to assure the layout is correct.

6. Put the two columns in their own position first before installing and connecting the lift, and further

watch the position. Attention: When erect the column to assure that there must be enough

no

obstacle and no influence of the maintenance working space (advice to choose 4000*7000mm).

Summary of Contents for High-Lift Equipment YL-250W

Page 1: ...Installation and operation manual TWO POST CLEAR FLOOR CAR HOIST Model YL 350W TWO POST BASE PLATE CAR HOIST Model YL 250W ...

Page 2: ... otherwise the user should be responsible for injuring the person and damaging the equipment 4 You should read the manual carefully before you operate this equipment and your operation must be according with this manual Otherwise the user should be responsible for the injury and damage caused by this 5 We have already put safety first during designing and manufacturing You must also put safety fir...

Page 3: ... or damaged by contact with tools or surroundings f Motor or pump failure caused by rain excessive humidity corrosive environments or other contaminants g Rusted components due to improper maintenance or corrosive environments h Cosmetic defects that do not interfere with product functionality i Damage due to incorrect voltage or improper wiring j Any incidental indirect or consequential loss dama...

Page 4: ... bushings Single point security release and dual security design Model YL 350W Two post Clear floor Hoist Model YL 250W Two post Base plate Hoist Lift Capacity 5500KG Lift Capacity 5500KG Net Weight 880KG Net Weight 750KG Overall Height 4420mm Overall Height 2794mm Overall Width 3980mm Overall Width 3980mm Power 2 2KW Power 2 2KW Voltage 240V 50HZ SINGLE PHASE Voltage 240V 50HZ SINGLE PHASE ...

Page 5: ... motor must be reliable 13 Notice There will be sparkle when the switch on and off during the lift working so the lift can t be operated in the workspace where exists inflammable gas 14 Notice You must cut the power supply down before maintaining the electrical equipment of the power unit 15 It s necessarily to have a clean environment and good equipment maintenance To lubricate and maintenance co...

Page 6: ...m hammer leveling instrument 300mm spanner with crossing groove 8mm 24mm angle ruler Adjustable spanner 350mm crow bar tailor s chalk line and chalk flat head screwdriver and crossing groove head screwdriver tape measure 5m sharp nose pliers ...

Page 7: ...arrangement Please not to install the lift outdoor to avoid something wrong with the motor in rainy days 7 Constructing according to the basement drawing we provided the last page 8 The lift must be installed on the concrete base where the compressive strength is not lower than 200kg cm and the thickness of concrete basement is not lower than 300mm the strength is not lower than 250 class the just...

Page 8: ...he bolt not to knock the bolt and nut directly till the washer contact with the baseboard 5 If the column is not perpendicular to the ground you should adjust the gap with thin washer When you assure the foundation bolt is screwed tighten the column is perpendicular to the ground 6 Screw the nut with spanner after the column is perpendicular to the ground but not to screw tightly for the moment St...

Page 9: ... detergent isn t in the guarantee range 3 The damage caused by false connection isn t in the guarantee range 4 Alone air switch or fuse for the power unit 5 For 200 240 voltage 25A fuse is used for single phase 6 For 380 440voltage 15A fuse is used for three phases Warning There is electric spark in the electric circuit when power unit starts so you can t use the power unit in places where the inf...

Page 10: ...safety locking system Two post Clear floor Lift Two post Base plate Lift Two post Clear floor Lift Two post Base plate Lift ...

Page 11: ... the lift until the lower of the two carriages makes contact with the safety lock on the column b Loosen the safety lock cable Release the safety lock on the side where the carriage is in the higher position The other side of the safety lock should be engaged at this time Then lower the lift and the side with the carriage in the lower position will remain locked in the same place and the other sid...

Page 12: ...ift if needed Loosen the locking nut on the throttle valve and turn the throttle valve clockwise to decrease the lowering speed or counterclockwise to increase the lowering speed Do not forget to tighten the locking nut after the lowering speed adjustment has been done ...

Page 13: ...oil tubes Two post Clear floor Lift Two post Base plate Lift ...

Page 14: ...Concrete strength ...

Page 15: ...the lift head 4 Place each gear ring against the lift head pin and align the holes in the gear ring with the threaded holes in the arm ears Ensure that the teeth on the gear ring mesh smoothly with the teeth on the gears of the lift head 5 Verify the operation of the arm restraints by pulling up on of the arm restraint pin Pivot the arms back and forth and test the operation of the arm restraint p...

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Page 18: ...nteed 7 Start up the motor and press the up down button then the lift rising it s normal for the slight jump phenomenon from the cylinder Maintenance 1 Check if the support arm can be operated normally every class 2 Check if the bolt and the hinge pin became free every class tighten them when they are free 3 Check if the safe device is reliable ever class 4 Lubricate the slider which in the column...

Page 19: ...Troubleshooting 1 The lift doesn t work 2 The lift doesn t work when it is on load 3 The lift doesn t lift off or lift much slowly ...

Page 20: ...4 Oil leakage outside 5 The sound is uncommon ...

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