AUTEC DYNAMIC+P Series, Instruction Manual For The Use And The Maintenance

Page 1: ...LIUPJQ001_eng 00 Instruction Manual for the use and the maintenance of the Radio Remote Control Original instructions Part C PJQ Transmitting Unit DYNAMIC P SERIES ...

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Page 3: ...rform an in depth and accurate risk assessment to determine if the Autec Radio Remote Control is suitable for operating a Machine in conditions of safety and operational effectiveness taking into account the conditions of use the intended uses and the reasonably foreseeable incorrect ones so that the installation maintenance and use of the Autec Radio Remote Control and all its components are perf...

Page 4: ...utec Radio Remote Control not in complete compliance with and or not maintained in complete compliance with all Autec instructions and warnings and all applicable Laws Regulations and Standards even local Autec is not responsible for and shall not be held liable for any alteration or modification of the Autec Radio Remote Control or the use of non Autec components or products used with or incorpor...

Page 5: ...fficient to alert and warn ALL PERSONS that the Machine is operated by or through a Radio Remote Control and prohibiting any unauthorized access thereto FAILURE TO DO SO CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND OR PROPERTY DAMAGE FAILURE TO OPERATE THE AUTEC RADIO REMOTE CONTROL SAFELY AND IN COMPLIANCE WITH AUTEC INSTRUCTIONS AND WARNINGS AND WITH APPLICABLE LAWS REGULATIONS AND STANDARDS...

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Page 7: ...er keyswitch 16 8 2 START pushbutton 17 8 3 STOP pushbutton 17 8 4 Pushbuttons for display LED 18 8 5 Command meaning 19 8 6 Low Power function 21 8 7 Battery 22 8 8 Starting up the Radio Remote Control 23 8 9 How to take control of the Receiving Unit in a Take Release Radio Remote Control 24 8 10 How to release the Receiving Unit in a Take Release Radio Remote Control 24 8 11 Command activation 2...

Page 8: ...rding the series directions for risk assessment of the Machine Radio Remote Control system warnings for installation of the Radio Remote Control warnings for use and maintenance of the Radio Remote Control instructions for correct transportation and storage of Radio Remote Control B Conformity and frequencies Operating frequency bands of the Radio Remote Control conformity and law references of th...

Page 9: ...Manufacturer of the Machine on which the Autec Radio Remote Control is installed and the Owner and User of the Machine must make sure that the Instruction Manual and all of its parts are included in the Instruction Manual of the Machine The CD attached to each Instruction Manual includes the translations of the Manual Act as follows to identify the single Manual parts in the relevant language in t...

Page 10: ...rformed by a single Person if he she has the needed competence and undertakes the resulting responsibilities Each Person must be aware of the instructions contained in the Manual depending on the activity they carry out For example if a Manufacturer is also the Installer and or Maintenance Technician he must also know and follow the instructions specifically addressed to those Persons The same app...

Page 11: ... to be used on Machines and provide a command interface to their command and control system to be used from an appropriate distance and position 2 2 Conformity with standards The conformity of Radio Remote Controls with standards and with working requirements and conditions in the single Countries is provided in the related specific part Conformity and frequencies Part B of the Manual 2 3 Contacts...

Page 12: ... or on the Receiving Unit 3 Description of the Transmitting Unit K K A A E E D D A A M M F F S S A A B B T T C C H H G G A Actuators joysticks selectors pushbuttons B Battery C Battery housing D Display and or LED if any E Pushbuttons for display LED F Connector for cable control if present G Radio Remote Control identification plate H Transmitting Unit identification plate K Power keyswitch M STO...

Page 13: ...r display 8h Run time at 20 C 68 F with MBM06MH battery 11h 5 Technical Data Sheet The Radio Remote Control s Technical Data Sheet Describes the Transmitting Unit s configuration Indicates the relation between commands sent by the Transmitting Unit and those available on the Receiving Unit The Technical Data Sheet must be filled in checked and signed by the Installer who is responsible for correct...

Page 14: ...late Battery housing Manufacturing year bar code and Transmitting Unit identification number TU ID Technical data plate Back side of the Transmitting Unit Model Type and main Transmitting Unit technical data marking and possible Radio Remote Control marks 7 Light and acoustic warning signals 7 1 Light signals A C B A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 B A C A Red LED B Green LED C LEDs for...

Page 15: ...n chapter 11 The meaning of signals provided by the green LED B when the red LED A is off are described in the following table Signals Meaning The green LED is off The red LED is off The Transmitting Unit is off The green LED blinks fast The red LED is off The Transmitting and Receiving Unit communicate The green LED repeats the sequence a blink and a pause The red LED is off The Radio Remote Cont...

Page 16: ...ote Control start up one of the commands L1 L8 is activated see Technical Data Sheet During the Radio Remote Control start up the battery is flat The acoustic signal device activates whenever the red LED A illuminates The meaning of the red LED A lighting up and of the activation of the acoustic signal and possible actions to perform are described in chapter 11 The meaning of the acoustic signals ...

Page 17: ...hbutton The START pushbutton is used to start the Radio Remote Control see paragraph 8 8 activate the horn when the Radio Remote Control is started 8 3 STOP pushbutton When the STOP pushbutton is activated the Machine stops and the Transmitting Unit switches off To start the Radio Remote Control again and enable it to control the Machine after the STOP pushbutton has been pressed you need to Make ...

Page 18: ...instructions and warnings concerning possible risks that may originate from the Machine stop by way of example movement inertia swinging load 8 4 Pushbuttons for display LED LED matrix 2 8 display 4 3 display A B C E B D E A C B A D C E A Red LED B Green LED C LEDs for Data Feedback function D Display E Keys The pushbuttons E on the Transmitting Unit are used to interact with the display D and the...

Page 19: ...sence and functions are decided and defined by the Machine Manufacturer who chooses the symbol conventions too The control devices described below when present perform the following functions usually the symbol conventions are as in the images 8 5 1 RPM switch during normal operation This switch increases rpm or decreases rpm the number of revolutions of a Machine s engine Symbol Meaning This symb...

Page 20: ...OVEMENT SPEED SELECTOR This switch is used to modify the speed of the Machine movements Depending on the configuration It sets two or three speed levels It increases or decreases speed The levels and the speed increase and decrease are chosen by the Machine Manufacturer Symbol Meaning Depending on the configuration this symbol indicates the normal speed of the Machine movements or the increase of ...

Page 21: ...ase Radio Remote Control The RELEASE command enables to release the Receiving Unit if it is engaged By releasing the Receiving Unit of a Take Release Radio Remote Control the User gives an explicit consent to the other User thus enabling him her to take control of the Receiving Unit that has just been released 8 6 Low Power function The Low Power function enables the transmission at a reduced powe...

Page 22: ...Push the battery towards the contacts of the Transmitting Unit 2 Insert the battery in its housing The battery slides easily into place and ensures that the positive and negative poles are correctly connected only if it is inserted with the plate facing its housing so that the battery s contacts match the Transmitting Unit s contacts 8 7 2 Battery removal To remove the battery proceed as follows 1...

Page 23: ...e the TAKE command and hold it active until the Receiving Unit s seven segment displays show the following signal 1 or 2 5 Press the START pushbutton and hold it down until the green LED repeats one of the following sequences one or two blinks and a pause If the red LED illuminates refer to chapter 11 When the green LED repeats one of the following sequences one or two blinks and a pause the Radio...

Page 24: ...or 2 8 10 How to release the Receiving Unit in a Take Release Radio Remote Control To release the Receiving Unit activate the RELEASE command Depending on the Transmitting Unit s configuration this command may be associated with one or two actuators If the RELEASE command is associated to one actuator to release the Receiving Unit you need to activate the actuator and hold it active until in the R...

Page 25: ... sequences one or two blinks and a pause the Radio Remote Control is active and it can send commands and activate the Machine 8 13 Transmitting Unit automatic switch off Automatic switch off of the Transmitting Unit occurs in the following cases When the battery is flat see paragraph 8 13 1 When the Radio Remote Control is not used for a certain time see paragraph 8 13 2 When the Transmitting Unit...

Page 26: ...g the Machine to a safe state before the Transmitting Unit automatically switches off 8 14 Switching off the Transmitting Unit Switch off the Transmitting Unit when not actively using the Radio Remote Control to operate the Machine or when work is otherwise interrupted even for short periods Do not leave the load hanging or the Machine in dangerous conditions even when charging the Unit or changin...

Page 27: ...uality of the radio link are also always indicated 8 15 2 Operation with LED If the Transmitting Unit has an LED array for the Data Feedback function specific Machine conditions are signalled if they are illuminated by way of example load limits limit switch The signalled conditions depend on the settings chosen by the Machine Manufacturer 8 16 Cable control The cable control is used in particular...

Page 28: ...time as the waist belt or the shoulder harness means that there is a physical connection between the User and the Machine therefore the User must constantly check that the Machine s movements especially in case of loss of control by way of example risk of overturning of cable dragging by other Machinery do not cause hazards In such situations the User must pull out the belt or open it by unfasteni...

Page 29: ...Control is active and it can send commands and activate the Machine When working with the cable control the radio link is cut off 8 17 BACK UP UNIT If the Transmitting Unit cannot be used it can be replaced with a Transmitting Unit called BACK UP UNIT you need to ask for it from Autec It is identical to the Unit that cannot be used any more the only difference is the presence of the plate BACK UP ...

Page 30: ...ing Unit must be kept at least 15 cm away from those devices when in use Do not expose the Transmitting Unit to strong magnetic fields as they may affect the correct operation of the Unit its immunity level is provided in chapter 4 9 2 User behaviour Besides the instructions contained in the General Part Part A of the Instruction Manual when using the Transmitting Unit the User must Observe and co...

Page 31: ...n safe conditions and monitor its light signals Keep at a safe distance from any risk situations originating from the use of the Machine where the Autec Radio Remote Control is installed Avoid doing anything else while using the Radio Remote Control such as by way of example operate other Machines and or other devices eat and or drink use communication devices phone radio phone etc keyboards compu...

Page 32: ...t always comes with a waist belt or a shoulder harness the User must mount the belt or the harness on the Transmitting Unit and use it as described in paragraph 9 3 1 or 9 3 2 Replace the belt or harness if it is damaged or worn 9 3 1 Waist belt Assembly ...

Page 33: ...low to avoid its fall loss loss of control accidental contact and improper use If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure this constitutes improper use and may lead to damage to the Transmitting Unit to the User to people and or property ...

Page 34: ...LIUPJQ001_eng 00 AUTEC 34 9 3 2 Shoulder harness Assembly 1 2 1 2 3 3 4 5 6 ...

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Page 36: ...low to avoid its fall loss loss of control accidental contact and improper use If the Transmitting Unit and the belt are used in a different way from the one described in the above mentioned figure this constitutes improper use and may lead to damage to the Transmitting Unit to the User to people and or property ...

Page 37: ...wo blinks and a pause The red LED blinks for 3 5 minutes The green LED repeats the sequence three blinks and a pause The red LED blinks for 3 5 minutes The Transmitting Unit has been on for eight hours You need to switch off the Transmitting Unit and start the Radio Remote Control again The green LED is off The red LED emits one very long blink The Transmitting Unit does not work correctly Contact...

Page 38: ...to analogue commands A1 A8 is activated At Radio Remote Control start up the green LED is on and the red LED emits three long blinks and some short blinks At least one of the actuators corresponding to direction commands H1 H8 is activated At Radio Remote Control start up the green LED is on and the red LED emits four long blinks and some short blinks At least one of the actuators corresponding to...

Page 39: ...adio Remote Control start up the display shows Safety active 07 00 The SAFETY command is activated see Technical Data Sheet Bring the actuators to the rest position At Radio Remote Control start up the display shows Analog active At least one of the actuators corresponding to analogue commands A1 A8 is activated Bring the actuators to the rest position If necessary it is possible to identify the a...

Page 40: ...links Number of short blinks On 1 2 Digital active 11 02 D2 On 1 3 Digital active 11 03 D3 On 1 4 Digital active 11 04 D4 On 1 5 Digital active 11 05 D5 On 1 6 Digital active 11 06 D6 On 1 7 Digital active 11 07 D7 On 1 8 Digital active 11 08 D8 On 1 9 Digital active 11 09 D9 On 1 10 Digital active 11 10 D10 On 1 11 Digital active 11 11 D11 On 1 12 Digital active 11 12 D12 On 1 13 Digital active 1...

Page 41: ...n 2 6 Analog active 08 06 A6 On 2 7 Analog active 08 07 A7 On 2 8 Analog active 08 08 A8 On 3 1 Direct H active 09 01 H1 On 3 2 Direct H active 09 02 H2 On 3 3 Direct H active 09 03 H3 On 3 4 Direct H active 09 04 H4 On 3 5 Direct H active 09 05 H5 On 3 6 Direct H active 09 06 H6 On 3 7 Direct H active 09 07 H7 On 3 8 Direct H active 09 08 H8 On 4 1 Direct L active 10 01 L1 On 4 2 Direct L active ...

Page 42: ...ated If the red LED emits two long blinks and five short blinks this means that the Transmitting Unit detected that command A5 is activated If the red LED emits three long blinks and two short blinks this means that the Transmitting Unit detected that command H2 is activated If the red LED emits four long blinks and one short blink this means that the Transmitting Unit detected that command L1 is ...

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Page 44: ...Via Pomaroli 65 36030 Caldogno VI Italy Tel 39 0444 901000 Fax 39 0444 901011 info autecsafety com www autecsafety com MADE IN ITALY ...