Auto-Sleepers 1993 Trophy, Instruction Manual

Page 1: ...Auto Sleeper INSTRUCTION M A N U A L ...

Page 2: ...emoved rear window heating element Fuse No 4 formerly the rear wash wipe facility has rtow been replaced with a 20 amp blade fuse through which the second battery and refrigerator on 12 volts is now connected The rear window heating element rocker sw tch is thus inoperative although the indic tor light in the switch will still illuminate You will note also that the water pipe formerly used or the ...

Page 3: ...November 1993 AUTO SLEEPER TROPHY CARVER CASCADE WATER HEATER In the event of winter conditions refer to the Vehicle Instruction Book OWNERS MANUAL VIM015 ...

Page 4: ... 2 SAFE USE OF LPG IN CARAVANS MOTOR CARAVANNERS CODE VENTILATION LOCATION OF OPENINGS AND CLEANING USEFUL DATA RECORD PaaeNumbers from To I I 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 1 11 1 12 1 AnnexA AnnexB Annexe AnnexD AnnexE AnnexF I I 2 3 3 1 4 5 5 16 6 2 7 1 8 2 9 1 10 2 11 2 12 7 THE POLICY OF AUTO SLEEPERS LIMITED IS ONE OF CONTINUOUS IMPROVEMENT AS PART OF OUR COMMITMENT TO QUALITY THE INFORM...

Page 5: ... OURSELVES AT THE ADDRESS BELOW QUOTING THE CHASSIS NUMBER AND AUTO SLEEPER PRODUCTION NUMBER THAT YOU FIND INSIDE THE FACIA LOCKER OUR COMMITMENT IS NOT ONLY TO PRODUCE QUALITY VEHICLES BUT ALSO TO ENSURE YOUR SAFETY AT ALL TIMES THROUGHOUT THIS INSTRUCTION BOOK THERE ARE REFERENCES TO SAFETY ITEMS WITH WHICH YOU MUST BE FAMILIAR BEFORE USING YOUR AUTO SLEEPER THE TROPHY CONFORMS TO THE SMMT MOTO...

Page 6: ... is defined as b coolant oils 90 fuel tools spare wheel Maximum authorised mass Mass ofunladen vehicle Maximum authorised paylo d The load distribution is Maximum authorised mass of the front axle Mass ofunladen front axle Maximum authorised mass ofthe rear axle Mass ofunladen rear axle driver 75 Kg is allowed for a driver crockery fire extinguisher gas bottles 2 0 Petrol 2700 2201 499 1350 1099 1...

Page 7: ...ater pump must not exceed 12 psi rating when the Carver Cascade isfitted 7 GAS SYSTEM General Either two 4 5 Kg or 3 9 Kg Calor or two Camping Gas cylinders may be fitted in the vented compartment situated at the base ofthe wardrobe Metric copper pipe with brass fittings is used for all gas appliances each of which has its own isolator tap Appliances are designed for use with Butane at 28 mb 11 2 ...

Page 8: ...1 GROUND CLEARANCE 2 3 Length 6 2 6 2 5 6 Width 2 O 2 1 pull out 4 10 3 6 The minimum ground clearance underneath the spare wheel is 6 160mm IMPORTANT CARE SHOULD BE TAKEN WHEN TRAYELLING OVER UNEVEN SURFACES OR ROUGH TERRAIN 12 CLIMATIC USE The Trophy is designed and built for use in temperate climates 13 HISTORICAL The Trophy was launched in November 1993 ...

Page 9: ...Coach Line Gutter Coach Line Waist Lower Panels Rimini 6652 Colour 707 Antionette Chintz Backcoated Hudson Grey Blue Polypropolene Fabric Gaskell A S Blue Blue Grey Velour Ivory Beige PE Expanded Vinyl Light European Oak Light European Oak Atlas Hadida Savoy Beige Volkswagen Grey White R902 Volkswagen Orly Blue Metallic LP5Z Grey 118 11 Burgundy Blue Metallic 1 Grey Metallic Grey 118 11 Burgundy W...

Page 10: ...e window lower rail for anchorage Nearside Forward Facing Seat The nearside forward facing seat may be moved inwards for travelling comfort In order to move the seat the locking catch found at the lower rear inner end ofthe seat box should be raised and the seat moved towards the centre ofthe vehicle The seat should be moved to its outer locked position when more gangway space is required SEATBELT...

Page 11: ...t On the offside opposite the refrigerator unit is the two burner cooker grill with oven below To the left ofthe cooker unit are two drawers beneath which is a shelved cupboard housing in its base the Residual Current Device RCD and two Miniature Contact Breakers MCBs In the cupboard beneath the oven are the gas isolation taps Immediately above the offside kitchen unit are further storage cupboard...

Page 12: ... FASTENED BEFORE MOVING OFF IMPORTANT AEROSOLS AND HIGHLY FLAMMABLE MATERIALS MUST NOT BE STORED IN ANY COMPARTMENT BEHIND OR ADJACENT TO ANY HEATER OR HEAT SOURCE 11 SLEEPING ARRANGEMENTS Trophy is designed as a two berth model offering the choice of either two single beds each running longitudinally down the length ofthe vehicle or alternatively a double bed also running longitudinally down the ...

Page 13: ...y use ofa ratchet To close open the window fully to release fully the ratchet mechanism and apply the overcentre catches once the window is closed IMPORTANT THIS WINDOW MUST BE CLOSED IN THE LOCKED POSITION WHILST THE VEHICLE IS BEING DRIVEN OR THE ENGINE RUNNING WITH THE VEHICLE STATIONARY d The window over the cooker is also ratchet operated The closing sequence is as explained in 12c above For ...

Page 14: ...nd flyscreens These may be used in either role or alternatively combined to offer a blind flyscreen facility as required In the event ofa blind or flyscreen becoming slightly stiffor not retracting fully a small application ofsilicone based oil onto the roller mechanism will improve the blind flyscreen operation ...

Page 15: ...ill run on both Propane and Butane We would recommend the use of Propane Regulators should be of the type appropriate to the gas being used IMPORTANT HOSE CLIPS MUST BE USED ON ALL FLEXIBLE HOSE CONNECTIONS THE HOSE USED MUST CONFORM TO BS 3212 1 IMPORTANT THE GAS BOTTLES WHEN FITTED MUST BE SECURED BY USE OF THE RESTRAINING STRAPS IMPORTANT RUBBER SEALS AROUND THE GAS LOCKER DOOR SHOULD BE INSPEC...

Page 16: ...clockwise until you reach the off position the O symbol vertically above the knob 0 OFF FULL ON C Li LOW fuili s Any required setting between full and low simmer can be obtained by positioning the knob between these two settings The hob burners are suitable for pan sizes ranging from 10cm to 22cm base diameter 4 to 8 Qrill It is recommended that an oven glove is used when using the grill as the gr...

Page 17: ...automatically on the thermostat The control unit is provided with two indicato r lights so that the following conditions can be recognised Burner On Lock Out That the unit is switched on and operating correctly That a fault has occurred and the unit will not attempt to restart until action is taken to check system and switch recycled 5 ELECTROLUXRM4217 TILT TOLERANT REFRIGERATOR a Important User I...

Page 18: ...ance 13 Under no circumstances should you attempt to repair the appliance yourself Repairs carried out by inexperienced persons may cause injury or more serious malfunctioning Refer to your local Electrolux ervice Centre and always insist on genuine Electrolux spare parts b Operatinfi1nstructions 1 Controls The refrigerator can b run offeither 240 volt 12 volt or LP gas Changing between these mode...

Page 19: ...0 volt or 12 volt modes of operation In such event the refrigerator must be started on LP gas 4 Rei llatin2 the Temperature Once the refrigerator has been started it will take a 5 6 the move few hours to become cold On 240 volt operation the refrigerator is controlled by a thermostat and the thermostat knob should be set at 3 Ifa lower colder temperature is desired set the thermostat to a higher f...

Page 20: ...ow too thick as it acts as an insulator and adversely affects refrigerator performance 9 Check the formation offrost regularly every week and when it about 3mm thick it will be necessary to defrost the refrigerator To defrost the refrigerator turn it offand remove the ice tray and all food items Ifdesired defrosting may be speeded up by filling the ice tray with hot water and placing it in the fro...

Page 21: ...efrigerator on any ofthe connected sources of energy d Ifthe refrigerator fails to work on gas check that The gas bottle is not empty All LP gas valves are open e Ifthe refrigerator fails to work on 12 volt check that The 12 volt supply is connected to the refrigerator The fuse on the 12 volt supply is intact on the control panel f Ifthe refrigerator fails to work on 240 volt check that The 240 vo...

Page 22: ...ectrolux consult the yellow pages ofthe telephone directory 16 Technical Data a Mode of Electricity Operation b Energy Consumption Mode of Gas Operation Rated Power Energy Consumption Cooling Medium 240v AC 95 watts 12 v AC 95 watts 2 3 kWh 24 hours 176 watts 0 3 kg 24 hours Ammonia 6 THETFORD CASSETTE TOILET TYPE C3 The Trophy is fitted with the Thetford Cassette C3 toilet located in the rear nea...

Page 23: ...our out spout facing outside into the vehicle through access door Never force insertion or removal ofthe cassette tank damage to system can occur Make sure the cassette is secured by the retaining clip Close and lock access door b Operation Flushing 7 Before using the toilet add some water to the bowl by pressing down the flush knob This avoids marking the bowl Water will stop flowing when the kno...

Page 24: ...ut out spout is pointed downwards After preparing for use slide the cassette into the vehicle Check to make sure that the retaining clip secures the tank in a locked position The pour out spout end ofthe tank should be visible through the access door opening Add water to the fresh water tank as outlined in Preparation for Use section close and lock access door d Cleaning and Maintenance No routine...

Page 25: ...e tissue before storing into compartment 4 Soiled bowl afterflushing Partially fill bowl to cover soiled portion ofbowl Next flush will dissolve waste TIP Leave valve blade open during use 5 No power to add water to toilet bowl Check cassette safety sensor switch and fuse holder for proper engagement and operation NOTE Cassette has to be removed to reach switch andfuse Insert cassette and try addi...

Page 26: ...sts are for the account 9f the owner 6 Before returning product or parts they should be cleaned in order to carry out inspection and repair 7 No other warranty is given and no personal representative is authorised to make any warranty or assume liability by words or action under any warranty other than that is contained herein The warranty is expressly in lieu of any other expressed or implied war...

Page 27: ... Access is gained by first removing the access panel found on the right hand side of the rear most storage compartment which in tum gives access to the water pump The water systemmay be operated by first s vitching on the water pump master switch on the control panel and then by switching on the appropriate appliance The flow is controlled by the use of the relevant tap The water pump low pressure...

Page 28: ...hich operates independently through the vehicle ignition switch 3 Water Pump MasterSwitch This may be used to isolate the water pump It should be switched offwhen the water pump is not in use Failure to do so will cause the pump to hunt intermittently caused by the PRY re asserting itselfat regular intervals 4 Water Level Indicator In order to check the water level in the fresh water tank press th...

Page 29: ...o equal that of the charger which is 13 8 volts Operation When battery charging is required and 240 volt hook up is available the X 3 should be switched to the On position and the green indicator light will illuminate as confirmation that the charger is working The unit is fully automatic and no further action is required Special Features The unit is capable of maintaining a stable 13 8 volts outp...

Page 30: ... OR TAMPER WITH ANY ELECTRICAL EQUIPMENT CONTACT YOUR AUTO SLEEPER DEALER FIRST IMPORTANT USE OF GENERATORS BEFORE USING A GENERATOR WITH THIS VEHICLE YOU SHOULD READ THE GENERATOR S INSTRUCTION OPERATION MANUAL FULLY PAYING PARTICULAR ATTENTION TO THE SAFETY AND EARTHING ARRANGEMENTS 14 WATER SYSTEM a General A 75litre 16 5 gallons fresh water tank is fitted A 60 litre 13 2 gallon waste water tan...

Page 31: ...uses On the front are the indicator lights which show the state of the heater The lights on this controller do not show that mains electricity is being used b The Cascade 2 GE requires the use ofmains electricity which can be used as an alternative to the gas operation or used with the gas to facilitate a faster warm up The immersion element can be used on 220 or 240 volt 50 HZ and is rated at 605...

Page 32: ...r Note It is important that when the water system is drained that the sink and shower taps are left in the open position 6 MainsElectricity Operatin2Instructions Ensure that the vehicle is connected to the site mains and the supply is adequate The immersion heater uses approx 2 75 amps 7 To Switch On Switch on the isolation switch The light should indicate that the heater is working The Cascade wa...

Page 33: ... plug 5 When the heater is empty the drain plug and O ring should be replaced Please note that it takes a considerable length oftime to drain the water heater Water System The remainder of the water system should be drained by 1 Emptying the fresh water tank by opening the stop tap fitted in the rearmost face ofthe tank Opening the hot and cold water taps in the sink and shower compartment 3 Turni...

Page 34: ... windows and only approved materials used for the cleaning thereof Gas Vents All gas vents and flue pipes should be periodically checked for damage and should be kept free from dirt IMPORTANT BLOCKING OF VENTS AND FLUES IS EXTREMELYHAZARDOUS AND SHOULD BE AVOIDED AT ALL TIMES GasFlexible Rubber Hoses All gas flexible rubber hoses should be changed annually and must be secured at each end withjubil...

Page 35: ...t to pull them offsince this could cause damage Whenever possible avoid exposing the product to direct sunlight which might eventually cause the fabric to fade Fabrics with a velour type pile finish will develop crush marks in use this is unavoidable and does not affect the quality of the product in any way 3 Stain Removal A proprietary dry cleaning fluid will remove most household stains However ...

Page 36: ... caravan to do so would be extremely hazardous 5 Aerosol cans or flammable liquids should not be stored adjacent to the gas appliances or heating appliances 6 Turn off all gas equipment and cylinders tanks and any other heating appliances before travelling except heaters which are intended for use when the motor caravan is in motion IMPORTANT Heaters intended to be used when the motor caravan is i...

Page 37: ...r ensure that the mating parts are clean free from dirt and undamaged and in the case ofButane regulators check that the washer is in place on the spigot of the connector and is in good condition The connecting nut ofthe regulator must be spanner tightened to the cylinder valve Note The thread is left handed For Butane cylinders with switch on or clip on connectors consult your dealer on the type ...

Page 38: ...m the appliance before being ignited 11 fu In case offire try to turn offthe cylinder valve remove the cylinder from the fire and extinguish the fire with a dry compound extinguisher DO NOT USE A WATER JET ON A FIRE OF LIQUID LPG Ifthis is too dangerous call the fire brigade and move all people away from the area IMPORTANT THE GAS APPLIANCES SHOULD ONLYBE USED WHEN THE VEHICLE IS STATIONARYAND WHE...

Page 39: ...pecially the 12 volt socket outlet The rating of equipment should be checked before connection 4 ShowerCompartment Liibt Ensure that water does not ingress into the light unit 5 CharierUnit Keep the charger unit well ventilated and never allow material or bags to be in contact with the unit casing since heat is emitted during operation 6 240 Volt MainsOperation Before connecting supply ensure that...

Page 40: ...lone in the motor caravan 2 Keep combustible materials clear ofall heating and cooking appliances 3 Provide at least one fire extinguisher to BS 5423 the main exit door and a fire blanket next to the cooker Know how to use them 4 Check fire precautions on site Fire Extinguisher 1 A fire extinguisher is fitted as standard For maintenance see manufacturers instructions In the event of replacement th...

Page 41: ...ers that are not ofthe direct radiant type as it is a fire and asphyxiation hazard 2 Never allow modification of electrical or LPG systems and appliances except by qualified tradesmen 3 Turn offall gas equipment and cylinders when the vehicle is in motion 4 Do not obstruct ventilation GAS ...

Page 42: ... battery AH rating Use equal AH rating Aux incompatible battery Battery fuse constantly Short circuit Test for short to earth blowing Incorrect fuse fitted Check fuse rating must be less than 15 amp be 20 30 amp blow rated Reverse polarity on Check for correct polarity battery Fuse 3 on panel blowing Overload due to Check rating ofappliance when appliance is plugged appliance consumption fit fuse ...

Page 43: ... Overload due to incorrect appliance being used Fault on fridge unit Overload trip on charger out Overload on circuits more than 15 amp being drawn Short on a 12v circuit Battery fully charged Fault on charger unit Wiring at charger incorrect 4 Core cable incorrectly wired at charger panel Remedy Check fuse Test relay for operation Check fuse Replace spark unit Test switch for operation Test switc...

Page 44: ...mg2B 03 Smgle ellow Scolchloc S60 1 o a 3 u t t2TH Temunal From Left al the Rearof Block Scotchlock C560 Talbot Vehirlt Scolchlock CS60 Q l 28 0 30Single Yellow To Frodqe RelayPin 85 Wiring 7 0 2 Black Plrple_ _ _______ _ From Alternator 1 VehJCle Not in tho L g a_ m 1 J 6 5 0 3 Singl Red SprungLoaded Fuse Holder With SANP Glass Fuse L _ J J v he RelarosNot Oire lly arlhed to the Vehicle hns s Ool...

Page 45: ...c J _J 65 0 3 Black 2 65 0 3 Black Red Twin 65 0 3 Black 35 03Single Black Rocker Switch 28 0 3 Single Yellow i F om Vehicle Ignition Renault Veh les 26 0 3 Single Or Fusebox Only Yellow Refrigerator 12Volt30Amp Reial 35 03 Black Red Twin 85 1 i 30 86 35 0 3 SinQle Black l Refrigerator 12Vol t DC Connection 65 3Single Red 26 J3Single Black Retrigerator Earth Block AUTOSLEEPERS WIRING DIAGRAM AUTOS...

Page 46: ...n ile Black t 4 Bank a a Q 4 i c In C N r Aux1l1ary Battery k Fuse Holder 65 0 3 Single Black L 6 5 0 3 Re d C J Original 2x65 0 3 REd Black 65103Black From Control Pane l Earthed to Vehicle Chassis Vehicle Chassis L_______J ac 1 Red 35 0 3 toRefngerdtor Relay Pin30Black 35 03 t0Refr1gerator12Volt 0 Negative Connection WIRING LAYOUT FOR SECOND 12V BATTERY 35 0 3Black Red Twin AUTOSLEEPERS WIRING D...

Page 47: ...5mm 3 Core Hains Cable 240v Af 1 5mm 3 ore Hains able Autosleeper omeclion 6AHP Terminal 81ock 240vAC 14 0 rs ng1e Red The Trop Switch Wor n Wa Revo e1 I Octobe1 ln For Wor ng Diagram See Ocaw ng No A4 SAD 11197 Issue 1 14 03S ngle Red Rocker Switch on Renault Recro and Rimoni Models Only t i _ _ 28 03 Single Yellow 35 0 3 Single Red s 6 SJl _3 S_ _ q l e_R_e_d __ S 30_ 86 Refrigerator 12Volt 30AH...

Page 48: ... N Mains Light See Note 2 31 illlli I ForThe 21 0Voll Battery ChargerWiring Layout See Drawing No A2 SAD 1119 6 1 5mm 3 Core Hains Cable 2 On Lights with only Live an d Neutral Connection s The Earth Wire is Double In sulated bu t no t connected E Refrigerator 240VoltA Connection E l l f tl L N BAMP Socket E N WIRING LAYOUT FOR MAINS 240V AC AUTOSLEEPERS WIRING DIAGRAM AUTOSLEEPERS LIMITED JUNE 19...

Page 49: ...3Red Refrigerator GilS Ignition Switch c lo r r J llVoltDCSocket 2 21 0 3Black Red T1 1n 1ro 110nunnH1n k I 28 0 lRtd I C el r Thermostat c 1 2 8 0 3 Bl rk Red T 1 a _ ar m Rll n c k l 28 I0 3 R e d J oarhbullt Mod els Onlyl ommonfarlhHlork 1 Compact Heater I onversions O nlyl F antaslic Vent 3 S _ d Fan Thetford Toilet Waler Pump E xlratlor Fan 2 28 0 3 Black Red T n 2 28 0381ack1Red Tain 2 28 03...

Page 50: ... Offside Rear Marker Lamp Red 14 0l Red Vehicle Wiring Loom lo fusebox Vehicle Wiring Loom to fusebox 14 03 Red 10AMI Strop Connector 14 IH S n le Green Veh1 leWor1n Earlhl 14 0lSin leWMeWhicleWiron Pa11livel IOAMPStrip Co ctor 0 3 Sin le Graen VehicleW rin 14 03S leWhileVehicl W r n IFos tivel Offside Rear Light luster Nearside ear light Ciuster L_ 1 4 j O r l B l k e d T i C j Nea s de ear L Nc1...

Page 51: ...agon T4 Trophy Water Components and Pipe Route FRESH WATER CASCADE DRAIN TAP WATER HEATER FRESH WATER TANK WATER PUMP AND FILTER WATER FILLER SINK DRAINER WASTE WATER DRAIN TAP VANITY SINK SHOWER WASTE TOILET ...

Page 52: ...Volkswagon T4 Trophy Gas Component and Pipe Routes INTERIOR PIPES EXTERIOR PIPES CASCADE WATER HEATER COMPACT PROPEX 2 BURNER GRILL GAS BLOWN AIR OVEN COOKER SUPPLY HEATER REFRIGERATOR ...

Page 53: ...ect maintenance and adjustment ofburners b Never check for gas leaks with a naked flame c Always tum offthe gas cylinder valve s or inlet to the vehicle or other dwelling when gas appliances are not in use d Never use gas appliances without adequate ventilation All gas appliances require a plentiful supply offresh air for correct operation Fixed ventilators or air inlets should not be stopped up W...

Page 54: ...apour will smell Ifa leak is suspected after changing gas cylinders and opening valve test by brushing with soapy water around the joints Bubbles will form ifvapour is leaking Never use a naked flame e Ensure that the replacement gas cylinder is the correct one for the installation f Gas cylinder valves are ofvarious designs depending on the type ofcylinder and the use for which it is intended and...

Page 55: ...ps connections are turned offafter use Have care and consideration when using all facilities toilets and showers etcetera and leave them clean and tidy Young children should be escorted Ifthe vehicle is not fitted with a waster water tank a suitable receptacle should be placed below all waste water outlet pipes Do not let these containers overflow Dispose ofall waste water where instructed Empty o...

Page 56: ...rning the whereabouts ofthe fire points Although not compulsory it is recommended that a 1 x 2kg dry powder fire extinguisher is carried It should comply with BS 5423 and be marked BSI or FOC approved It is important to check at regular intervals that the extinguisher is working as is required oftypes meeting BS 5423 Careful thought is necessary for the p9sitioning ofthe extinguisher which should ...

Page 57: ...c highway or private roads the Highway Code should be complied with and full consideration given to other road users In the event of a motor caravan travelling slowly and there being a queue of traffic behind the driver of the motor caravan should where possible pull over in order to let the other traffic pass When the vehicle is in motion it is compulsory that all passengers are seated and seat r...

Page 58: ...oise Most animals are very timid noises can disturb them unnecessarily Ifyou want to get the best out ofthe country go quietly THE COASTAL CODE As out coastlines are increasingly used for recreation and education the following suggestions are made to enable us to enjoy our inheritance and preserve it for posterity Do not trample about or move rocks unnecessarily Do not frighten seals or seabirds D...

Page 59: ...her gauze covered or incorporates a fixed plastic vent Hi h Level Ventilation High level ventilation is afforded through the rooflights The ventilation area relates to the rating ofthe appliances in the vehicle Roof lights must not be covered with any objects that may limit or affect the ventilation requirements Maintenance Under no circumstances should any fixed ventilation aperture be blocked co...

Page 60: ...you keys or other vital documentation 2 Vehicle Type Vehicle Model Auto Sleepers Production Number 3 Keys Ignition Key Éí rÒt Door Key if applicable Fuel Filler if Water Filler j r Alarm Code if fitted AJVRAC Membership Number Radio Security Code l t t 4 r r 3 Supplying Dealer Contact Nuäú or t rt i þ il Cassette Toilet Key ...