Auto-Sleepers Peugeot Kemerton, Manual

Page 1: ...rvices 7 Technical Specification 8 Fitted Equipment 9 Care of your Motorhome 10 Useful Information 11 Service Section 12 Index 13 Copyright 2011 Auto Sleepers Ltd All rights reserved No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of Auto Sleepers Ltd ...

Page 2: ...DATA RECORD ...

Page 3: ...fluid seating and sleeping capabilities it is the customer s responsibility to select the proper combinations of loads without exceeding weight capacities Your Auto Sleeper motorhome conforms to the European standard of EN 1646 Model This Handbook covers the Peugeot Kemerton based on Peugeot Boxer 335 L3 H2 long wheelbase high roof window van Gas System The gas system is designed to operate on LPG...

Page 4: ...rests of safety replacements parts for appliances must conform to the manufacturer s specification and should be fitted by them or an authorised agent Your Auto Sleeper conforms to the CEN Standard EN1646 1 2004 for habitation requirements relating to Health and Safety To deal with your queries efficiently always quote your vehicle s production number which can be found in the glove compartment Pl...

Page 5: ...o verify that the dealer has explained the warranty terms and conditions and that the purchaser understands them The dealer must then register the sale on the Auto Sleepers warranty system to activate the cover Warranty Terms and Conditions For full details of the warranty terms and conditions please refer to the Warranty Service handbook supplied with your Auto Sleeper ...

Page 6: ...e White Metallic Silver Volcano Red Clipper Blue Horizon Yellow Silverstone Green Floor Vinyl Dark Wood Block Furniture Amati Furniture fittings Chrome Work Surfaces and Table finish Minstrel Carpet Mocha Curtains Cushions Upholstery Judy various colours Exterior Graphics BS1820 BODY CONSTRUCTION ...

Page 7: ...ssive noise Children should be restrained from making excessive noise Flying kites and model aircraft and the use of items like catapults or air guns as well as ball games should not be permitted among or close to motorhomes Musical instruments record players radios and televisions should not be used to the inconvenience of other people on site Open and close doors quietly Power generators must be...

Page 8: ...n order to let the other traffic pass When the vehicle is in motion it is compulsory that all passengers are seated and seat restraint straps worn Before moving off elevating roofs MUST be lowered and correctly secured and top hinged windows closed Likewise all doors and access lockers for gas containers and chemical toilets must be properly closed Exterior steps should be properly retracted and s...

Page 9: ...ill detergents solvents or fuel from boats as these can kill marine life When sailing moderate your speed the wash from a fast boat can destroy banks and nests Live mollusks and crustaceans need not be collected as souvenirs dead shells can usually be found Shellfish can take years to grow and fines can be imposed for not observing national regulations Do not pull up seaweed unnecessarily Make you...

Page 10: ...2 4 MOTORHOME CODE ...

Page 11: ...l seat belts within the motorhome please refer to the stated number of passengers that are allowed due to the MRO and MTPLM LOADING AND DISTRIBUTION OF WEIGHT IN THE MOTORHOME Loading Correct weight distribution is a major factor in making your motorhome a balanced and pleasant vehicle to drive without compromising road holding Care should therefore be taken to ensure that heavy items are well spa...

Page 12: ...e is on 12V operation and door lock is set Note the electrical relays will allow the fridge to be run on the vehicle battery when the engine is running 12 Remove any external fresh water connections etc 13 Make sure any heavy articles are stored in accordance with the loading procedure Tables should also be made secure 14 Lock the motorhome exterior door remember to take out your keys 15 Check you...

Page 13: ...weight Removal a The spare is located in front of the rear step b Tools The jack handle and wheel brace are stored under the nearside rear seat c Follow the procedure for changing a wheel as described and illustrated in the base vehicle handbook Replacement of Spare Wheel Follow the procedure as described in the base vehicle handbook Caravan Door Step Your vehicle is fitted with an electrically op...

Page 14: ...ot roam around the vehicle they may fall and injure themselves Front Seat Swivel where fitted Your vehicle may be fitted with a swivel base to either or both of the front seats so that they may be turned to face the rear of the vehicle The release lever coloured red is located at the front of the seat and is pushed downwards to unlock the swivel mechanism WARNING It is important that while the veh...

Page 15: ...o park your motorhome The site should be as level as possible well drained and away from boggy areas and preferably not under or near trees Consider also how you will move your motorhome when leaving the site For example on sloping ground in wet conditions pitch facing downhill Levelling It is important to site your motorhome level to ensure correct operation of the refrigeration cooker etc by usi...

Page 16: ...5 2 ARRIVAL AT SITE ...

Page 17: ...ilation which are stated by the European Standards Under no circumstances must these vents be blocked or obstructed It is advised that fixed ventilation points and any protective screens are checked and cleaned if necessary on a regular basis Fresh air circulation should be allowed below the motorhome when appliances are in use and when flues terminate below the floor to allow free evacuation of t...

Page 18: ...of safety replacement parts for appliances should conform to the appliance manufacturer s specification and should be fitted by them or their authorised agent WARNINGS 1 Never use portable cooking or heating equipment other than electric heaters that are not of the direct radiant type as it is a fire and asphyxiation hazard 2 Do not use cookers as heaters or dry clothes etc on the cooker or space ...

Page 19: ...attery type 3 Check that battery is properly connected 4 Gently vacuum as recommended above 5 Replace battery If these procedures do not correct the problem do NOT attempt repairs Contact the manufacturer Carbon Monoxide Alarm A Fire Angel CO 808 battery operated alarm is fitted near the ceiling on the wardrobe side panel Features An advanced electrochemical sensor designed to accurately measure l...

Page 20: ...uick succession every 5 seconds This indicates that the detector is now monitoring continously for CO and may be tested using a known source of CO Step 3 Light a cigarette or an incense stick using a match or lighter Extinguish the lighter or put out the match and place it into a dish of water Step 4 Turn the alarm on its side so that the vents nearest the Test Reset button on the side of the alar...

Page 21: ...xide You should treat this as a High Level Alarm and act accordingly Low Battery Error Warning When your battery needs replacing the High LEvel LED will continue to flash once per minute and the detector will chirp once per minute for up to 30 days Replace the battery immediately When there is no battery in place the red missing battery indicator will appear at the top of the unit to remind you to...

Page 22: ...ry cover and return the detector to the origiinal position d When the battery is first inserted the detector will shortly emit a single beep and the LEDs will flash to indicate that the battery is properly connected e Your advanced FireAngel detector does not require a proplonged power up period If you have followed all of the above steps correctly your unit will begin monitoring for CO in 20 minu...

Page 23: ...dvice about securing your motorhome protecting your valuables property marking either at home or whilst on site can be obtained from the Crime Prevention Officer through your local Police Station and to ensure that your sensor will maintain its 5 year life it is recommended that you Test horn battery and circuitry at least once per week Test sensor once per month Keep the detector free of dust by ...

Page 24: ...6 8 SAFETY SECURITY ...

Page 25: ...which allow air displacement when filling When filling the fresh water tank water may escape through these breathers this should give no cause for concern Frost Precaution If the vehicle is not being used during freezing conditions the water must be drained Whilst the vehicle is being used in such conditions and the water heater is at risk of freezing it should be drained by opening the drain valv...

Page 26: ...e an LPG pump and other outlets are available in more rural areas often near farming communities for instance Look for signs advertising Autogas If you have internet access search for LPG filling stations and there are many sites where input of your postcode will locate the nearest filling station to your location There are many companies producing LPG but all brands are suitable for use in your v...

Page 27: ...er uses a lever 1 Gas Guard nozzle filling instructions Ensure Gas Guard nozzles are fitted with protective nozzle shields Report to site staff if missing Nozzle shields have been removed from picture for clarity Connecting 1 Push nozzle over the lugs on the filler valve and turn barrel a quarter turn clockwise to lock Do not squeeze lever before nozzle is connected Caution From this moment onward...

Page 28: ... attention other than a check at the annual habitation service however it should be noted that the bulk tank itself must be pressure tested by an approved test house every 10 years 1 De Visser nozzle filling instructions Ensure De Visser nozzles are fitted with protective nozzle shields Report to site staff if missing Nozzle shields have been removed from picture for clarity Connecting 1 Hold the ...

Page 29: ...any manner whatsoever They should be checked at least annually for damage or blockage Screens and or grilles should be kept clean and free from dust See diagram of upper lower ventilation All ventilation complies with BS EN 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air In this case the confined atmosphere becomes depleted of oxygen which leads to...

Page 30: ...smell be produced consult a competent installer on the correct maintenance and adjustment of burners Never check for gas leaks with a naked flame Never use gas appliances without adequate ventilation All gas appliances require a plentiful supply of fresh air for correct operation Fixed ventilators or air inlets should not be stopped up Where practicable turn off all appliances before retiring to b...

Page 31: ...xcept the refrigerator will not operate whilst the ignition is switched on and the vehicle engine running The master switch on the electrical control panel controls the 12 volt supply IT IS IMPORTANT THAT THE MAIN SWITCH AT THE SITE SUPPLY POINT SHOULD BE SWITCHED OFF THE SUPPLY FLEXIBLE CABLE DISCONNECTED AND ANY COVER REPLACED ON THE SOCKET OUTLET AT THE SITE SUPPLY POINT BEFORE DISCONNECTING TH...

Page 32: ... any circumstances be used CAUTION Electrical heaters have the potential to draw 8 amps at 2kW It is therefore advisable to check the supply rating before switching on two loads items greater than the supply as this may cause an overload and the circuit breaker to trip OVERSEAS CONNECTION Note Connection to a mains voltage supply OVERSEAS requires particular attention Care must be taken when conne...

Page 33: ...t connections are made exactly as shown If terminal markings are not in accordance with the diagram they must be ignored If in doubt consult a qualified electrician The legal length of the mains inlet cable is 25 2 metres When in use it must be fully uncoiled and protected from traffic MOTORHOME MAINS INLET ...

Page 34: ...vides better protection for the harness and equipment Links to the EC50 series LED control panel to provide simple but intelligent control of the 12V equipment and built in over discharge software protects the leisure and vehicle batteries System overview The following diagram shows the typical configuration of the EC155 system The key component is the EC155 power supply unit PSU which is the hub ...

Page 35: ...n if overheated and will restart automatically when cool Battery charger power converter The EC155 PSU incorporates a fixed voltage battery charger power converter The battery charger power converter also powers the leisure equipment when the mains supply is connected This module supplies 13 8V DC to the leisure equipment up to a maximum of 12 amps 155 watts therefore the available power is distri...

Page 36: ...circuit If an overload occurs the MCB will switch off the supply If this occurs you should investigate the cause of the fault before switching the MCB back on The following table shows the rating and circuit allocation for the three MCB s MCB Rating 1 10 Amps 2 10 Amps 3 6 Amps Fuses WARNING When replacing fuses always replace a fuse with the correct value NEVER replace with a higher value rating ...

Page 37: ... Please see instructions supplied with the battery Note Do not over discharge the battery One of the most common causes of battery failure is when the battery is discharged below the recommended level of approximately 10V Discharging a battery below this figure can cause permanent damage to one or more of the cells within the battery To prevent over discharge the EC155 PSU in conjunction with the ...

Page 38: ...er pump ready for use It can be used to turn off the pump overnight to avoid any noise from the pump When the switch is on the LED will show green This switch turns the Awning or Entry light on or off When the switch is on the LED will show green Main 12V power switch Description Function Symbol Water pump power switch Auxiliary power switch Power ON OFF Pump s ON OFF Water Level Indicator Lamps x...

Page 39: ...attery has been selected If the Vehicle battery drops below 10 9V an alarm will trigger to warn you that the battery is low This alarm lasts for one minute and then the battery selection will automatically switch over to the Leisure battery to protect the vehicle battery This switch is used to display the fresh water level within the onboard water tank Press once to select the Fresh tank and show ...

Page 40: ...within the EC155 PSU and ensure the RCD is switched on lever in up position Press the TEST button and confirm that the RCD is turned off lever in down position Switch the RCD back to the on position lever in up position If the test button failed to operate the RCD see the TROUBLE SHOOTING section 5 Check correct Polarity Locate the Reverse Polarity indicator on the EC155 PSU and ensure that the in...

Page 41: ...ve control panel handling instructions Control Panel display Control panel software may have crashed Reboot control panel by corrup erratic turning off the EC155 PSU charger switch and removing fuses 9 and 10 function at the EC155 PSU 2x20A fuses for leisure and vehicle batteries Wait 30 seconds then replace the fuses and turn the charger switch on Alternatively remove the bezel at the control pan...

Page 42: ...7 18 CONNECTION OF SERVICES 12V 230V WIRING DIAGRAM ...

Page 43: ...issible Laden Mass is a figure given by the manufacturer of the base vehicle It is the combined maximum permitted weight of the vehicle and all of its contents both inside and out The MTPLM is unaffected by the Auto Sleeper conversion Mass in Running Order MRO The Mass in Running Order is defined as the mass of the standard converted vehicle with bodywork including the following Coolants oil and w...

Page 44: ...be weighed on a weighbridge You may wish to allocate the user payload to suit your own use For example to increase the available payload the water system may be emptied If the vehicle is not being used for camping the gas bottles can be left at home to increase the mass available for other items Gross Train Mass GTM If you are towing a trailer with your Auto Sleeper the Gross Train Weight is the m...

Page 45: ...0 560 Designated Passenger Seats excluding driver 2 2 Conventional Load 75kg per person 150 150 Essential Habitation Equipment 103 103 Personal Effects standard minimum figure 90 90 Remainder for Personal Effects Options Accessories 267 217 Optional Omni Vent 2 2 Gross Train Mass 6000 6000 MBTM 2500 2500 Axle Weights Front in Running Order 1575 1625 Rear in Running Order 1315 1315 MTPLM Front 1850...

Page 46: ...50 METRIC DIMENSIONS Overall Length 5998 Overall Width mirrors extended 2508 Overall Width mirrors folded 2260 Overall Height 2600 Internal Height maximum 1890 Internal Height minimum 1860 Double Bed transverse 1800 x 1470 Single Bed nearside n a Single Bed offside n a Overcab Bed n a Fresh Water Tank Capacity litres 69 Waste Water Tank Capacity litres 40 Gas Refillable Tank LPG 25 Litres ...

Page 47: ...no adjustment is required The burners should flame as follows Propane The flames should burn quietly with a blue green colour with no sign of yellow tips Butane Normally on initial lighting a small amount of yellow tipping will occur and then slightly increases as the burner heats up IMPORTANT The right hand control knob operates both the Grill and Oven burners To ensure safe operation it is not p...

Page 48: ...ted with spark ignition the procedure is similar except that the burner can be ignited by depressing the ignition button which is located on the fascia If the burner has not lit within 15 seconds the control knob should be released and the burner left for at least one minute before a further attempt to ignite the burner is made 5 For simmering turn the knob further anti clockwise so that the small...

Page 49: ... and the grill left for at least 1 minute before a further attempt to ignite the burner 4 On first use of the grill it should be heated for about 20 minutes to eliminate any residual factory lubricants that might impart unpleasant smells to the food being cooked A non toxic smoke may occur when using for the first time so open any windows and turn on mechanical ventilators to help remove the smoke...

Page 50: ...rays or dishes making contact with the back of the oven To remove a shelf pull forward until it stops raise at front and remove Oven temperature control The temperature in the oven is controlled by a thermostatic gas tap and is variable over the range 130ºC to 240ºC Approximate temperatures for the settings on the control knob are shown in the following table The temperatures indicated refer to th...

Page 51: ...e appliance Do not under any circumstances use the oven as a space heater Do not put heavy objects onto open grill and oven doors Leaks If a smell of gas becomes apparent the supply should be turned off at the cylinder IMMEDIATELY Extinguish naked lights including cigarettes and pipes Do not operate electrical switches Open all doors and windows to disperse any gas escape Butane Propane gas is hea...

Page 52: ...ck browning Dish Gas Mark Shelf Position Cooking Time Scones 7 2 8 15 mins Small cakes 5 2 15 25 mins Victoria sandwich 4 2 20 30 mins Very rich fruit cake 2 2 Approx 60 mins per 500g Puff pastry 8 2 15 30 mins Flaky pastry 7 2 15 30 mins Shortcrust pastry 6 2 15 55 mins Shortbread fingers 3 2 25 30 mins Ginger nuts 5 2 12 16 mins Rice pudding 2 3 100 120 mins Baked custard 3 3 50 60 mins Fruit cr...

Page 53: ...ea are fitted with concertina blinds and flyscreens The flyscreens pull down from the top the concertina blinds up from the base and a combination of both may be achieved by clipping both units together in the centre to adopt the required position It should be remembered that both the flyscreens and concertina blinds are relatively delicate and those in the living area should be treated with care ...

Page 54: ...ted It is automatically set to approximately 70 C to prevent bacteria growth To avoid scalding the temperature of the hot water supplied to the taps and showers should be controlled Do not use the water as drinking water Any alteration to the appliance including flue plate use of non Whale spare parts accessories and non observation of the installation and operation instructions shall lead to canc...

Page 55: ...ic element To turn on both electric elements operate the right hand rocker switch to the bottom position Note The electric elements will still operate if the appliance is in gas ignition lock out Gas and electric operation For faster heating the appliance can be operated with both gas and electric Switching off Operate the left hand gas switch to the top Off position and the right hand electric ro...

Page 56: ...d no blockage in the gas line Ensure propane is used at temperatures below 5 C Clear lockout as described below Check there is water in the appliance We recommend you wait at least 5 to 10 minutes to allow the heater to cool before clearing lockout as described below Minimum operating voltage is 10v maximum is 15v when measured at the heater Check battery voltage If between 10v and 15v check conne...

Page 57: ... operation instructions shall lead to cancellation of the warranty and exclusion of liability claims and results in it becoming illegal to use the appliance Specification Nominal water capacity 13 L Nominal heat input Gas 1 25 kW Nominal heat input Electric 1 2 kW Electric 230 V ac 50 Hz 600 1200 W Maximum current ac 6 Amps Maximum current dc 0 36 Amps 0 01Amps on standby Maximum water temperature...

Page 58: ...upervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Ensure that a minimum of one of the hot air outlet vents is permanently open This should be the vent furthest away from the heater When operating using gas the combustion air flue and outlet opening for the products of c...

Page 59: ... knob to medium power setting for 1000W Turn the selector knob to high power setting for 2000W When operating on low and medium electric power settings the blown air fan runs at a reduced speed to minimise noise and current draw Note The electric elements will still operate if the appliance is in gas ignition lock out The appliance cannot be operated with both gas and electric Switching off Turn t...

Page 60: ...en heater and battery Check alternator or external battery charging Clear lockout as described below Attempt to clear lockout as shown below If this fails contact a Whale Authorised Service Centre Technician Number of flashes Fault Remedy No flame detected Overheat Low high supply voltage Combustion Air Fault 1 3 2 4 Check combustion air flue and exhaust flue for blockages 5 Other internal fault a...

Page 61: ...the flues are not blocked by snow or fallen leaves etc When the Space Heater is not going to be used for a long period of time we recommend that the open end of the combustion air and exhaust flue are covered to prevent ingress of leaves etc Service Support For serviceable parts advice please contact Whale Customer Support Tel 44 0 845 217 2933 Email info whalepumps com Warranty The Whale Space He...

Page 62: ...ycle All LCD refrigerators have an automatic defrosting cycle which is activated at the end of each 49 hours of operation The system switches itself off and on again when defrosted and resets the internal timer There is normally no need to manually defrost the refrigerator Door locking mechanism The refrigerator door has an automatic locking mechanism The door locks automatically when you press it...

Page 63: ...splay will show the selected option Powering with electricity Powering with electricity can be selected by the AUTO mode or manually AUTO mode mains voltage 230V This energy source will be selected if the mains voltage is greater than 200V AUTO mode direct current 12V This energy source will be selected only if mains voltage 230V is unavailable the vehicle engine is running and a voltage higher th...

Page 64: ...he door locking mechanism to hold the door open in order to prevent unpleasant odours and mould in the refrigerator Maintenance Regular maintenance is necessary to ensure the correct functioning of your refrigerator Cleaning Clean the refrigerator with a soft cloth and mild detergent Dust the refrigerator with a soft moistened cloth Do not use soap or aggressive detergents that are abrasive or sod...

Page 65: ...ion 12 of the handbook Maintenance checklist Your refrigerator will give years of trouble free use if you run through this check list regularly Keep the refrigerator clean Check that the refrigerator is defrosting itself regularly Check the door closing mechanism regularly as previously described Make sure that the ventilation grills are not blocked Regularly clean the ventilation grills Vent scre...

Page 66: ... Fit new fuse number 3 12V DC Habitation battery is flat Test the battery and charge it Refrigerator will not refrigerate Insufficient ventilation Check whether the ventilation sufficiently grills are covered Thermostat set too low Increase the setting of the thermostat Too much ice on the condenser Check that the door shuts properly and defrost the fridge Too much food stored Let the food cool of...

Page 67: ...our controls are in manual DC mode and the engine is not present and control is in manual running The refrigerator can only cool on 12V when the DC mode engine is running Start the engine or select a different energy source 11 No energy source is available Your controls are in AUTO mode but no energy source is and control is in AUTO mode available Start the engine connect the 230V supply or open t...

Page 68: ...b briefly or open the valve blade by turning the handle anti clockwise Your Thetford toilet is now ready for use 8 After use open the valve blade if still closed by turning the handle anti clockwise Flush the toilet by pressing the flush knob for several seconds Close the valve blade after use Note Do not leave water in the bowl if the toilet is not being used This does not help to reduce unpleasa...

Page 69: ...9 23 FITTED EQUIPMENT 1 2 4 3 5 6 ...

Page 70: ...9 24 FITTED EQUIPMENT 7 8 10 9 11 12 ...

Page 71: ...the instructions below if you do not expect to use the Thetford toilet for a long period 14 Open the valve blade by turning the handle on the toilet anti clockwise Press the blue knob until the water stops flowing into the bowl Close the valve blade 15 Open the access door on the outside of your motorhome and turn the water filling funnel outwards Remove the cap and 13 14 15 16 17 ...

Page 72: ...ressure release vent by prising it up using a screwdriver Use one hand to push the automatic pressure release vent open while holding the float of the automatic pressure release vent on the inside of the tank with the other hand Push the float upwards turn the float a half turn and remove it from below Remove the rubber seal that is under the float Rinse the float and rubber seal under a tap Repla...

Page 73: ...please note the following points For detailed operating instructions and specification please refer to the literature supplied with the vehicle Avtex operate a helpline for users experiencing problems with any of their products Whether it is difficulty with tuning setting up the equipment or a physical malfunction then contact their Service Department on 02920 020279 normal business hours They wil...

Page 74: ...y a Chincjilla glass lid which may also be used as a chopping board The sink is fed by a chrome mixer tap mounted to the right of the sink Below the sink is a drawer containing a cutlery tray and two storage cupboards one of which contains the red isolation taps for the gas appliances For explanation of the symbols on each tap please refer to page 7 6 Above the cooker is an overhead unit housing t...

Page 75: ...9 29 FITTED EQUIPMENT ARRANGEMENT OF EQUIPMENT ...

Page 76: ...for the retractable step the exterior awning light and the interior step lights On a panel above the side door is located the electrical control panel with scrolling menu display and programmable control of all the vehicles electrical services It incorporates a fresh water level indicator and master switches for the water pump and 12 volt circuits Adjacent to this are individual controls for the W...

Page 77: ...lighting On 12V control panel Microwave oven isolation switch On panel above microwave oven Miniature circuit breakers MCBs On electrical control unit front panel Radio isolation switch Not available with modern vehicle wiring Radio rear speakers Under rear overhead lockers volume may be balanced side to side Reading lights Under overhead lockers in lounge area all individually switched Residual c...

Page 78: ... the side of the nearside rear seat and pull forward to its full extent Pull the offside sofa base and cushion towards the centre of the vehicle until it meets the nearside bed Adjust the height of the support legs if necessary Arrange the sofa backrest cushion to fill the remaining gap ...

Page 79: ...9 33 FITTED EQUIPMENT NORMAL SEATING ASSEMBLY ...

Page 80: ...9 34 FITTED EQUIPMENT DOUBLE BED ASSEMBLY ...

Page 81: ...o Description Cushion type Qty Notes 1 CS0181 CABSEAT RH 1 2 CS0181 CABSEAT LH 1 3 CS0343 OFFSIDE BENCH CUSHION 1 4 CS0343 OFFSIDE BACKREST CUSHION 1 5 CS0343 NEARSIDE BACKREST CUSHION 1 6 CS0343 NEARSIDE SEAT CUSHION 1 7 CS0343 INFILL CUSHION 1 ...

Page 82: ...lly closed Do not obstruct them your safety depends on them Insulation All body panels except the front doors and engine bulkhead are insulated using fibreglass insulation material giving protection against extremities of hot and cold and at the same time minimising condensation Stainless Steel Sink and Drainer The stainless steel sink and drainer should only be cleaned with light detergent Under ...

Page 83: ...he mains hook up cable provided as standard with the vehicle is stored under one of the seats A strip LED awning light is provided above the side entrance door Factory Fitted Options The following optional items are available at the time of build Cycle rack Awning Retrofit Options Whilst this list is not comprehensive below are listed suitable retrofit options Contact either your local Auto Sleepe...

Page 84: ...st the pressure on the gauge to any value in the range stated for the optimum working pressure in order to obtain the ride characteristics you require If you choose to have different pressures side to side ensure that the difference between them is not greater than 0 7 bar 10 psi Do not inflate to more than the maximum pressure Maintenance No maintenance is required although the system will be che...

Page 85: ...first using very fine 1200 grit or finer abrasive paper Rubbing compound will then remove the flatting marks created by the abrasive paper For deep gouge type scratches where the paint or gel may have been penetrated you should first seek the advice of your supplying Auto Sleeper dealer Removing Scratches from Acrylic Windows All windows except the chassis cab and Luton are manufactured in acrylic...

Page 86: ... surfaces are fitted to the tops of all furniture units Whilst these are hard wearing hot pans should not be placed directly on these surfaces since damage may result STAINLESS STEEL COMPONENTS External In the event of discolouration of the stainless steel ladder this should be removed with T Cut or any other mild abrasive and the surface protected with WD40 or a similar product Internal Do not cl...

Page 87: ...ld be fully emptied by opening the drain valve located adjacent to the water heater see heater section for more details and the drain taps on both the fresh water tank and waste water tank left in the open position Likewise all internal taps should be left open and the water pump run until the last traces of water have come out of the taps Purely as a precaution against very severe freezing condit...

Page 88: ...t will still be possible to unlock and lock the doors manually using the key To maintain the vehicle battery in good condition it is recommended that it is fully charged prior to storage and then recharged every 3 months Windows Open all windows fully Check all window seals are intact and shut firmly Ensure locks and over centre catches are applied as appropriate Automotive Follow the advice laid ...

Page 89: ...y fault Refer to dealer Contacts dirty loose on Clean and check for tightness battery terminals Poor earthing Check earthing to chassis point Battery does not hold its Failed battery Check cells with hydrometer charge change electrolyte if necessary Current being drawn Check all appliances are off when not in use Battery discharges over a Poor battery cell condition Check cells with hydrometer sho...

Page 90: ...230V thermostat dial not on dial Element fault Refer to dealer Cooker Hotplate not heating No power Check MCB is on up Symptom Cause Remedy Water Heater not Fuse 11 blown Find fault and replace fuse with operating cuts out same rating Low battery charge Recharge battery Unit fault Refer to dealer Cooker ignition not operating Fuse 11 blown Find fault and replace fuse with same rating Spark unit fa...

Page 91: ... problem has been rectified In the event of a leaking cylinder if possible position the cylinder in an open area away from any sources of ignition Contact the site warden and or the local gas supplier Yellow flame Lack of primary air please note Refer to dealer yellow tipping to the flame is normal Orange flame Particles of dust or dirt in the Reduce the amount of dust in mixing tube being carried...

Page 92: ...replace fuse with same rating Water gauge does not Probe fault Refer to dealer check probe operate connections No hot water mains system Water heater tripped Check and press re set button No hot water gas system Gas module not lighting Refer to dealer Igniter not working Check 12V switched on Slow drainage from Blocked breathers in waste tank Drop tank and clear breathers sink shower tray Tip up h...

Page 93: ...ay your keys or other vital documentation Vehicle Type Vehicle Model Auto Sleepers Production Number Keys Ignition Key Door Key if applicable Fuel Filler if applicable Water Filler Gas Compartment Key Toilet Compartment Key Alarm Code if fitted AA RAC etc Membership Number Radio Security Code Supplying Dealer Contact Number ...

Page 94: ...11 2 USEFUL INFORMATION AUTO SLEEPER DEALERS To find your nearest Auto Sleepers dealer please go to www auto sleepers co uk and click on Find a Dealer ...

Page 95: ... for dealers Any work carried out following the check and the sufficiency of the work in the check itself is subject to the contract between the customer and the dealer SECTION 1 BODY MOUNTING Body to Chassis Examine all fixings retaining the body to the chassis this may be direct or through a sub frame Where practical all fittings should be checked to ensure they are all present and correctly sec...

Page 96: ... should be free of rust and operate freely Removal flushing cleaning and replacing of tanks will be carried out at the prior request of the customer or will be done subsequently with other work Spare Wheel Remove spare wheel Check for damage Check typre pressure Check mounting frame for security to body and for secure retention of spare wheel Wheel Boxes Check for damage corrosion water seepage si...

Page 97: ... or Open Flame Heating Equipment Check for its presence The customer must be advised against its use Upper Bunks Check there is a secure means of access to upper bunks and that where applicable protection against falling out and entrapment is provided Curtains Blinds Nets Check track is secure and curtains draw freely without snagging Check blinds and or nets for correct operation Check flyscreens...

Page 98: ...nder and feed hose is compatible Since the introduction of BS EN1949 the gas pressures for Butane blue cylinders and propane red cylinders have been harmonised across Europe The gas system pressure is now 30mbar for both gases The gas regulator is now fitted as standard equipment by Auto Sleepers Your supplying dealer will need to supply you with the correct hose compatible with the cylinder to be...

Page 99: ...o appliances and flue terminals They should be free from damage and corrosion Check for leakage of flue gases into the vehicle Flame Failure Device FFD Where fitted FFD should be checked to ensure satisfactory operation After the appliance has been successfully checked allow time for the thermocouple to cool Attempt to relight the appliance by turning it on wihtout pushing in the gas control knob ...

Page 100: ...y ies for condition Check connections wires fuses and relays appertaining to the habitation electrics Wiring Examine all visible wiring Check all connections and joints are sound and satisfactory Fuses Fuse Holders Ensure that fuses and fuse holders used to protect the habitation electrics are satisfactory and that fuse ratings are compatible with the circuit appliances being protected Appliances ...

Page 101: ...gation on the refrigerator and other main gas appliances where visible is checked If the flame is burning a wrong colour or burning too far from the jet we again advise you the customer as to how this should be rectified We also recommend and are only too happy to arrange for the refrigerator of your Auto Sleeper to be checked here at the Service Centre by a qualified Dometic engineer In this inst...

Page 102: ...CAB BODY RETENTION SECTION 2 WINDOWS WINDOWS SECTION 3 DOORS EXTERNAL INTERNAL SECTION 4 CHASSIS CORNER STEADIES FOLDING STEP WATER TANK MOUNTS SPARE WHEEL WHEEL BOXES SECTION 5 BODY EXTERIOR ROOF LIGHTS ROOF RACK AND LADDER MOULDINGS AND TRIM FLUE TERMINALS AIR VENTS SECTION 6 INTERNAL SEEPAGE CHECK FURNITURE DINETTE SEATS BEDS CURTAINS BLINDS NETS CAB SEATS FIRE EXTINGUISHER FIRE BLANKET WARNING...

Page 103: ... PIPING APPLIANCES SECTION 9 WATER SYSTEM FRESH WATER TANK WASTE WATER TANK FILTER PUMP SYSTEM CHECK WASTE WATER SYSTEM COUPLINGS FLUIDS SECTION 10 ELECTRICS 12 VOLT SYSTEM BATTERIES WIRING FUSES FUSE HOLDERS APPLIANCES MAINS 230 VOLT SYSTEM SECTION 11 VENTILATION HIGH LEVEL LOW LEVEL CHECK ITEM Manual OK Remarks Advice to Customers DEALER SIGNED DATE ...

Page 104: ...ILS DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE DEALER STAMP DATE ...

Page 105: ...l Layout 9 28 L Levelling 5 1 Loading of Weight 3 1 Location of Facilities 9 31 M Marker Lights 4 1 Microwave 9 1 R Refrigerator 9 16 Reversing Camera 9 27 Roof Rack Bars Ladder 3 1 S Safety 6 1 Air Bags 6 1 Awnings 6 1 Children 6 1 Fire Extinguishers 6 1 In case of fire 6 1 Ventilation 6 1 Seat Swivel 4 2 Seating Arrangement 9 33 Site Regulations 5 1 Siting your Motorhome 5 1 Sleeping Arrangement...

Page 106: ...13 2 NOTES Designed and Printed by Preset Graphics Tel 01332 549278 MY 2011 Ref 21210 ...