Automate Raptor TC-1417, Manual

Page 1: ...RAPTOR TC 1417 COMPACT TURRET LATHE Safety Guidelines Delivery Set Up Guide Maintenance Schedule Quick Start Guide 800 476 4849 170 Aprill Drive Ann Arbor Michigan 48103 USA...

Page 2: ...will also receive a machining operations and programming handbook for the Siemens 808D control system We strongly recommend keeping this setup guide with the manual when your machine arrives Enjoy yo...

Page 3: ...Index Safety Guidelines 3 Specifications 14 Delivery Setup 16 Maintenance 26 General operation 30 Warranty 31...

Page 4: ...t the operator and machine however these cannot cover all aspects of safety The operator must thoroughly read and understand the content of this manual before the machine is turned on and operated The...

Page 5: ...DANGER SYMBOLS...

Page 6: ...WARNING SYMBOLS...

Page 7: ...n the machine is not in use If more than one person is operating the machine DO NOT proceed to the next step without informing the other operator s that you are about to do so DO NOT modify the machin...

Page 8: ...pe the workpiece or clear away chips with your hand or a rag while the spindle is in operation DO NOT allow chips to accumulate in the work envelope Warm up the spindle and axis motion before running...

Page 9: ...with a multi meter or equivalent meter to make sure there is no residual voltage Maintenance of electrical and mechanical components should only be carried out by individuals with working knowledge o...

Page 10: ...nsulting the specific operator s manual for that particular machine and control type Never attempt to program a CNC machine without proper training or consulting the specific programmer s manual for t...

Page 11: ...are set correctly Double check that the correct tool data is entered into the CNC program Test tools before use Check that the seating surfaces are clean before installing tools Check that the spindle...

Page 12: ...ection must be worn at all times Generally operators choice for comfort depending on volume of sound Earplugs for less sound earmuffs for louder sound Footwear Suitable footwear must be worn A closed...

Page 13: ...s for example put clear guards around cutting or slicing equipment or warning signs for people to see 4 Use personal protective equipment and clothing any time you are working with hazardous materials...

Page 14: ...min Rapids on Z 230 IPM 5 75m min Max Cutting Speed 100 IPM 2420mm m Accuracy Inch Metric Repeatability 0004 0 01mm Tool Changer Tool Post Tool Post Type N A N A Capacity 6 6 Max Tool Height 0 78 20m...

Page 15: ...red a 4th axis rotary table at the time of the machine order the rotary table will be shipped with the machine If ordered at a separate time it will be shipped via Estes as well If you ordered the 4th...

Page 16: ...and electrical hazards Model Voltage Amps Phase TC 1417 TURRET LATHE 220 30 3 Phase 220 Plug Configuration Three phase machines are supplied without a plug as there are numerous connections for three...

Page 17: ...e the crate and are under tension Step 1 Cut the metal bands encircling the crate with tin snips Depending on the machine there may not be metal bands Step 2 Using a hammer and claw remove the nails f...

Page 18: ...gh If the bolts do not fall through just tap the screws through the casting and pallet Remove the sheet metal cover from the lower front of the machine It is attached with several Allen head cap screw...

Page 19: ...ant and has benefits that aren t often considered Vertical machining centers produce more accurate parts that will last longer when properly leveled A machine tool that isn t properly leveled will not...

Page 20: ...s needed to make sure all four feet are securely on the floor This is a preliminary adjustment only Connecting The Electrical All electrical work must be done according to the National Electrical Code...

Page 21: ...Place the coolant pump into the coolant tank Slide the system in place against the rear of the machine then service the coolant tank with water soluble based coolant solution Then slide the chip tray...

Page 22: ...he machine as well as see the Siemens Control Unit start up If you do not see activity on the display check to see if power is properly being fed into the electrical box Powering Down The Machine 1 Pr...

Page 23: ...and the tailstock top are clean and free from debris If necessary use a small flat polishing stone to remove any imperfections from the surface so the level will set solidly on the surface Slide the t...

Page 24: ...level It may take several cycles back and forth to get the final level at both ends At this point there is no twist in the bed of the lathe which was our prime objective Leveling The Z Axis Turn the l...

Page 25: ...ustment Once the Z axis is level you will need to go back to the procedure for the X axis and perform the X axis leveling again to insure it was not thrown out of adjustment because of changing the Z...

Page 26: ...loose or missing fasteners At the start end of work Safety Devices Check E stop for proper operation At the start end of work Mechanical Maintenance Daily Maintenance Perform the following maintenance...

Page 27: ...which are clean and free from contaminants debris Periodically clean the tank and strainers if provided inspect the equipments functioning or lube supply pipes for damage to ensure optimum machine pe...

Page 28: ...reads are not damaged before tightening 4 The end bearing tightening nut is loose Linear Motion Guide Bearing Maintenance Unlike dovetail guide ways linear motion guides are free from wear It requires...

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Page 30: ...The warranty period commences on the date the CNC Machine is delivered to the Customer s facility Customer may purchase an extension of the warranty period from DMT or an authorized DMT distributor a...

Page 31: ...h as rain flood wind lightning or earthquake or acts of war or terrorism Without limiting the generality of any of the exclusions or limitations described in this Certificate this warranty does not in...

Page 32: ...consistent with any term or condition of this Certificate No term or condition set forth in this Certificate may be modified or amended unless by a written agreement signed by both Manufacturer and Cu...