AUTOMATED EQUIPMENT 202089 Equipment Manual Download | Manualshive

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Copyright © 2005 Automated Equipment LLC All Rights Reserved

MODEL AFD-200

Arch Fry Dispenser

EQUIPMENT MANUAL

p/n 202089

MANUFACTURED

EXCLUSIVELY FOR

McDONALD'S

BY

Automated Equipment LLC

5140 Moundview Drive

Red Wing, Mn 55066

Phone: 1 (651) 385-2273

Fax: 1 (651) 385-2166

http://www.autoequipllc.com

For Service Call

1 (800) 248-2724

After hours, your call will be handled by a

pager service. A Technical Support

Representative will return your call.

START/RESET

ERROR MESSAGES

1-800-248-ARCH

RED WING, MN 55066

RAM CENTER, INC.

FAST BLINK-SYSTEM ERROR

LOW BLINK-HOPPER EMPTY

WARNING

PINCH HAZARD

KEEP HANDS AWAY

FROM ACCUMULAT OR

DOORS

OFF

ON

POWER

CAUTION

ARE HOT

BASKETS

PUSH TO:

ARCH FRY DISPENSER

AFD-200

LOADS

BASKET

TABLE OF CONTENTS

AFD 200 - WARRANTY ................................................................................................................ 2
INTRODUCTION ........................................................................................................................... 3
SPECIFICATIONS ........................................................................................................................ 3
INSTALLATION INSTRUCTIONS ................................................................................................ 4
PARTS IDENTIFICATION AND FUNCTION................................................................................. 5
SET-UP AND CLOSE PROCEDURES ......................................................................................... 9
SYSTEM FUNCTIONS AND OPERATION ................................................................................... 10
BASKET LOAD ADJUSTMENTS ................................................................................................. 10
TROUBLESHOOTING .................................................................................................................. 11
ORDERING PARTS/SERVICE ..................................................................................................... 14
NON-SCHEDULED MAINTENANCE............................................................................................ 15
PREVENTATIVE MAINTENANCE................................................................................................ 18
DIAGRAMS ................................................................................................................................... 20

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Summary of Contents for 202089

Page 1: ... return your call START RESET ERROR MESSAGES 1 800 248 ARCH RED WING MN 55066 RAM CENTER INC FAST BLINK SYSTEM ERROR LOW BLINK HOPPER EMPTY WARNING PINCH HAZARD KEEP HANDS AWAY FROM ACCUMULATOR DOORS OFF ON POWER CAUTION ARE HOT BASKETS PUSH TO ARCH FRY DISPENSER AFD 200 LOADS BASKET TABLE OF CONTENTS AFD 200 WARRANTY 2 INTRODUCTION 3 SPECIFICATIONS 3 INSTALLATION INSTRUCTIONS 4 PARTS IDENTIFICATI...

Page 2: ...EREIN LISTED CAUSES This warranty is non transferable and applies only to the original Purchaser This warranty is valid only in the United States of America SERVICE PROVIDED AELLC will provide 1 1 year of Warranty Service and toll free phone technical support to Purchaser If the Product fails to perform during the warranty period and such failure is covered by this warranty AELLC shall repair or r...

Page 3: ...ts are provided with this equipment NOTE This piece of equipment is made in America and has American sizes of hardware All hardware metric conversions are approximate and can vary in size HAZARD COMMUNICATION STANDARD HCS The procedures in this manual include the use of chemical products These chemical products will be highlighted with boldface letters followed by the abbreviation HCS in the text ...

Page 4: ... S S T A R T R E S E T P U S HT O OFF ON P O W E R A F D 2 0 0 L O A D S B A S K E T Bas k etSens or L i f tSaddl e L i f tDov et ai l L ock i ng Pi ns Bas k etSens or Fr yDi v er t er Hopper CA UT I O A R EH O T B A S K E T S P I N C HH A Z A R D K E E PH A N D SA W A Y F R O MA C C U M U L A T O R W A R N I N G D O O R S Dr um 1 Place the hooks of the Lower Guide between the Shaft Collars and pu...

Page 5: ...16081 216055 Upper Guide Upper Guide Ultem 1 2 Provides a smooth surface for empty Fry Basket movement towards the Basket Lift Removable for cleaning 7 215971 215961 Lift Saddle Saddle Skids 1 2 Carries Fry Baskets from the Upper Guide to the Lower Guide 8 213473 Pre Stage Stop Gate 1 Holds Fry Baskets on the Upper Guide when the Basket Lift is not in the UP position 9 213641 Accumulator Door L 1 ...

Page 6: ...RESSURE SWITCH TO 50 PSI 3 4 2 1 AIR FILTER REGULATOR Part Number 202250 Item Part Number Description Qty Function 1 included Pressure Switch 1 Monitors the air pressure and detects a loss of pressure 2 202606 Pressure Gauge 1 Displays the current system pressure Assists in adjusting the regulator 3 202245 Mist Separator with Auto Drain Watts Black 1 Automatically drains water and debris from the ...

Page 7: ...3365 Fiber Optic Amplifiers 1 2 2 Generates a red light for sensors 1 2 and controls the sensitivity of the sensors and inputs Fry Basket present to control card 5 216485 1 5 AMP Circuit Breaker 1 Protects the fry Drum Motor from electrical overload 6 213367 Load Cell Board 1 Translates information from the Load Cell into data that the Arch Fry Dispenser I O Board computer can understand 7 213924 ...

Page 8: ... weight to an electrical signal 18 292546 Drum Motor 1 Turns the Dispenser Drum that moves the bulk uncooked Fries into the accumulator area Air Line Item Part Number Description Qty Function 1 213610 Quick Coupler 1 Mate for Quick Coupler Nipple on Arch Fry Dispenser 2 213478 3 8 OD tube x 1 4 NPT 1 Connects the air supply line to the Quick Coupler body 3 216482 Tubing Nylon Reinforced 3 8 In O D...

Page 9: ...emaining in the Hopper at closing 5 Check that the Accumulator Doors are empty of Fries 6 Disconnect the Air Line from the back of the Arch Fry Dispenser by grasping the collar on the Quick Coupler and pulling back until it releases from the Coupler Nipple NOTE Disconnecting the Air Line from the Arch Fry Dispenser every day is an important part of Preventative Maintenance Releasing the air pressu...

Page 10: ...TS1 TS2 TS3 Normal Setting OFF OFF INCR Increase 2 oz 57 gm ON OFF INCR Increase 4 oz 113 gm OFF ON INCR Increase 6 oz 170 gm ON ON INCR Decrease 2 oz 57 gm ON OFF DEC R Decrease 4 oz 113 gm OFF ON DEC R Decrease 6 oz 170 gm ON ON DEC R POWER SWITCH Orange Supplies electrical power to the Arch Fry Dispenser It illuminates when the Arch Fry Dispenser has power LOAD SELECT SWITCH It has 3 positions ...

Page 11: ...before Air Line was connected Disconnect the Air Line from the Dispenser Wait until the compressor reaches full pressure compressor will turn itself off Reconnect Air Line Air Pressure is below 60 PSI 4 0 bar Adjust the compressor to maintain between 90 and 120 PSI 6 and 8 bar If you need assistance contact AELLC Service Pressure switch is faulty Contact AELLC Service There is an air leak Check th...

Page 12: ...lfunctioned Contact AELLC Service Fry Basket is filled more than once Shortening build up on Sensors blocked the sensor from detecting a Fry Basket Turn off the Power Switch Clean the sensor with a HOT wet towel Place an empty Fry Basket on the Lift Saddle Restart the Arch Fry Dispenser to see if sensor 2 detects the Fry Basket and operation resumes A Fry Basket is positioned incorrectly on the Li...

Page 13: ...or with a HOT wet towel Place an empty Fry Basket on the Lift Saddle Restart the Arch Fry Dispenser to see if sensor 1 detects the Fry Basket and operation resumes A Fry Basket is positioned incorrectly on the Lift Saddle Reposition the Fry Basket in the Lift Saddle No light is coming from Sensor Contact AELLC Service SYSTEM ERROR Restart Button The Basket Lift cylinder speed is either too fast or...

Page 14: ...he following information for your records Date of Installation Service Agency Telephone When repairing this unit use only replacement parts supplied by AELLC Use of replacement parts other than those supplied by AELLC will void the warranty All shipping charges are F O B AELLC and are subject to change without notice Prices will be those in effect at the time of shipment AELLC reserves the right t...

Page 15: ...de cover ADJUSTING FILTER REGULATOR AIR PRESSURE SETTING 1 Turn the Arch Fry Dispenser Power Switch to the OFF position 2 Disconnect the electrical power plug from the wall outlet 3 Remove the lower back panel of the Arch Fry Dispenser 4 Ensure at least 80 PSI 5 4 bar is being supplied to the Filter Regulator 5 Pull DOWN on the black adjustment knob located below the air pressure gauge 6 Turn the ...

Page 16: ...right 2005 Automated Equipment LLC All Rights Reserved 16 9 If the breakers trip again turn the Power Switch to the OFF position unplug the Arch Fry Dispenser from the wall outlet and call AELLC for service ...

Page 17: ... Lift speed needs adjustment loosen the lock nut on the flow control adjustment screw located to the right of SV 5 The A flow control is up and the B flow control is down 10 Adjust the flow control screw for proper speed Clockwise will decrease the speed counter CLOCKWISE will increase the speed 11 Tighten the lock nut and return to step 7 12 Turn the Power Switch ON and cycle a Fry Basket to veri...

Page 18: ...ation 11 Replace the LOWER BACK PANEL PREVENTATIVE MAINTENANCE You are responsible for performing all indicated maintenance tasks Careful adherences to these scheduled maintenance tasks will help ensure the most consistent system operation Daily Maintenance The following tasks must be performed daily to ensure the proper operation of your Arch Fry Dispenser 1 Disassemble and Clean all moving parts...

Page 19: ... and roll the Arch Fry Dispenser into its original position 7 Trip the Circuit Breaker for the Drum Motor by pressing the red button on the Circuit Breaker LOAD CELL BOARD 8 Cycle a Fry Basket through the Arch Fry Dispenser to empty the Accumulator Doors RP3 9 Remove the Hopper from the Arch Fry Dispenser 10 Verify that the Accumulator Doors are empty 11 The Load Cell Board is a small L shaped boa...

Page 20: ...EN ACCUMULATOR DOORS CLOSED ADJUST A 5 32 PURPLE ACCUMULATOR DOORS OPEN ADJUST B 5 32 O RANG E PRE STAGE LIFT DOWN ADJUST B 1 4 CLEAR PRE STAGE LIFT UP ADJUST A 1 4 CLEAR CLEAR EXHAUST AIR FROM PRE STAGE AND POST STAGE LIFTS WHEN POWER IS REMOVED O R DURING EMERGENCY STOP CONDITIONS ADJUST VALVE CLOCKWISE TO DECREASE FLOW ADJUST VALVE COUNTER CLOCKWISE TO INCREASE FLOW ADJUSTMENT DIRECTIONS ...

Page 21: ... S PU1 PL 1 PI N PI N PI N WH E 1 1 BL U BRN BL K WHT BL K WHT RED 1 1 BL K PCB5 PCB 16 ga BL U BRN T 2 WHT T 1 BL K 18 ga 18 ga CB1 RED SSR1 3 4 T 3 WHT BL K 2 1 L C1 BL BR BL BR J T 1 T 1 RED BL BL WH WH RED RED MD3 BL K BL K BL K BL K BL K J J ST ST ST ST RED BL K H41 H35 RED H10 H25 BL K BL K BL K V I P1 P1 V O V RE A NA L N1 1 E Y EL Y E BL CY CL E 1 L B BL GR GRY 1 5 L B BL BL BL U DECR I NC...

Page 22: ...ULATOR PS PRESSURE SWITCH SV SOLENOID VALVE ACCUMULATOR DOORS PRE STAGE LIFT SV1 SV3 SV4 SV5 PS1 ES E STOP PRESSURE RELEASE TOP END BOTTOM END 60 PSI 80 PSI CLEAR CLEAR PURPLE ORANGE RED GREEN ES PRE STAGE STOP GATE Copyright 2005 Automated Equipment LLC All Rights Reserved 22 Solenoids Illustrated in the De energized Condition ...

Page 23: ...NOTES Copyright 2005 Automated Equipment LLC All Rights Reserved 23 ...

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