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9

CONNECTING THE GEAR MOTORS TO THE LOGIC CONTROLLER

Each gear motor comes with a flexible electrical lead attached with two cores, negative and positive. This lead needs to be connected to

motor 2 output (MOT2), and in the case of dual gates also motor 1 output (MOT1) in the control board. NB: Motor 2 is used for single gate

installations and in the case of double gates is the gate you may wish to attach an electric lock to as it opens first and closes last. If the

control board is positioned close enough it may be possible to connect one motor directly to the control board without joining and/or

extending the cable using a suitable cable gland to enter the control board enclosure. In most cases it will be necessary to install electrical

conduits and junction boxes to join and extend your motor cables using suitable two core cable. Your Automatic Solutions store can

provide the cable or a good local source is generally the large automotive accessory stores as most motor vehicles run 12 and 24 volt

systems. We recommend 5mm low voltage cable. No cable run should exceed 10 metres without planning for voltage drop. Ensure all

joins are protected from the weather using suitable junction boxes, conduits are adequately clamped and cables are tied to avoid dragging

or catching.

Once you have run your motor cables you should have two cores, or in the case of dual gates four cores inside your logic control enclosure

and the obvious question is which wire goes into the left terminal and which goes into the right terminal of the motor outputs. There is no

easy way of knowing and the answer is it does not matter, we will find out in the next stage and make changes as required then. Make

sure you have no power connected to the control board and you can now connect your motor/s to the outputs (MOT2 and/or MOT1) paying

attention to which motor will be motor 2 which will open first if so programmed when dual gates overlap. With single gates use motor 2

output only.

INSTALL YOUR INPUT LOOPS

The only other wiring needed before testing your installation is to install a few loops into the “NC” or normally closed inputs. Cut three short

lengths (50mm) of single core cable and strip the two ends. Connect one end to the “photo” terminals and one end to the “com” terminal.

Do the same with the “stop” terminal and the “com”. These will need to be removed later if you add safety beams (photocells) or a stop

button to your installation but for now will close the inputs and make the board operational.

Note: Although we have stated above that we need to install loops into the normally closed inputs and you may note that the limit switch

inputs are normally closed it is not necessary to install loops into these inputs. The board tests these inputs for the presence of limit

switches and excludes them automatically when they are not found.

FIT AN ANTENNA WIRE

If you intend using a full antenna, install this now into the antenna terminals taking care not to allow the shield to make any contact with the

core of your coaxial. Otherwise cut a small length (150mm) of light cable and strip one end. Place the stripped end into the right hand

antenna terminal and secure.

SET YOUR DIP SWITCHES AND JUMPERS

Set your dip switches as per the settings below.

Single Gate Initial Settings

ON

3

7

10

OFF

1

2

4

5

6

8

9

Double Gate Initial Settings

ON

7

10

OFF

1

2

3

4

5

6

8

9

Ensure that jumper “JP1” the clip is installed to cover the 12 Volt pins and the same thing on jumper “JP2”.

CONNECT BATTERY

If you are using backup battery you will need to make two leads with male spade connectors at each end and connect your battery to FS1

and FS2 on the board. Pay attention to polarity – positive to positive and negative to negative.

CONNECT POWER

You can now plug your logic control board into the 240 volt power outlet or have your electrician connect your power via a suitably installed

isolation switch and turn your power on.

Summary of Contents for CTR50

Page 1: ...1 SWING GATE INSTALLATION MANUAL AUTOMATIC ...

Page 2: ... total width would be 4280mm But what happens if we add on a pedestrian gate to one side with hinges and clearance gap a fixed panel to the other side and two more 100mm posts GATES 2x1500 3000mm HINGES 2x30 60mm POSTS 2x100 200mm CLEARANCE 1x20 20mm PEDESTRAIN GATE 1x1000 1000mm HINGES 1x30 30mm PANEL CUT TO SUIT 1x1030 1030mm POSTS 2x100 200mm TOTAL WIDTH 5540mm Basic maths really So long as you...

Page 3: ...ckets four per post that you can use if you choose or you can fix directly through the post itself Whatever method you choose cut your post to length use adequate fasteners of correct size and suitable for the structure you are fitting to Touch up paint has been provided to color match any exposed brackets or fasteners if you wish CONCRETE IN Dig a hole of at least 300mm diameter and minimum 800mm...

Page 4: ...re are a number of ways to do this If you are very accurate you can measure and mark your gate fit the hinge bracket to the gate and then assemble all the parts You might find it easier however to assemble the hinge so it is complete on the post use blocks under your gate to lift and hold it at the correct height and then fix the hinges to the gate Using this method you can also use a 30mm packer ...

Page 5: ...cond Battery Charger Inbuilt 12 24V Maximum Thrust 1500 N Receiver Inbuilt or External Protection Level IP43 Limit Switches Yes No Duty Cycle 90 Pedestrian Input Yes NO Dimensions 670L x 90W x 185H Start Input Yes NO Stroke 30 CM Stop Input Yes NC Maximum Leaf 3 0 metres Photocell Input Two NC Maximum Leaf Weight 250 Kg Electric Lock Yes 12Vdc 1A Opening Time 16 Seconds Slow Speed Regulator Yes ...

Page 6: ...ructure and that there is no friction points in its movement Make sure that the gate s have both solid opening stops and solid closing stops GENERAL ORDER OF INSTALLATION To ensure a good installation of the gear motors ASA300 we suggest the following order of installation 1 Open the box and take out gear motor Inspect the contents and ensure all components are present 2 Make sure that the leaf of...

Page 7: ... D back one complete turn of 360 degrees Attach your gate bracket to the shaft end H and position on the gate taking careful note of your 12mm fall from the post bracket Fix your gate bracket at this position Using your manual override key put the gear motor into manual mode and gently move your gate and gear motor through the entire 90 degree arc to test the smoothness of your installation If you...

Page 8: ...pen input NO DL2 Power Supply LED START Open Stop Close input NO DL3 DL4 Open Input LED COM Common for STOP PHOTO inputs DL5 DL6 DL7 Stop Photo LED STOP Stop input NC DL8 DL9 Motor1 Limit Switch LED PHOTO Photocell Input NC DL10 DL11 Motor2 Limit Switch LED COM Photocell 2 common J3 Antenna Connector PHOTO Photocell 2 Input NC J2 External receiver connector FC1A Limit switch 1 opening input NC RV1...

Page 9: ... will be motor 2 which will open first if so programmed when dual gates overlap With single gates use motor 2 output only INSTALL YOUR INPUT LOOPS The only other wiring needed before testing your installation is to install a few loops into the NC or normally closed inputs Cut three short lengths 50mm of single core cable and strip the two ends Connect one end to the photo terminals and one end to ...

Page 10: ...setting of the work times Use your transmitter and drive the gate s to the fully open position Set the trimmer RV1 to about half way Press push button P2 once for a few seconds until DL1 lights and release After a few seconds the logic control will make some tests and then it will self learn the working time by closing the gate The board will automatically exit this mode when complete and led DL1 ...

Page 11: ...naller of potential danger for the gate s motion Motor 1 Outputs for the opening closure control of the motor which drives the first gate wing during the closing phase Motor 2 Outputs for the opening closure control of the motor which drives the gate wing delayed during the closing phase This wing can be connected with an electric lock Electric lock Impulse control for the electric lock release Th...

Page 12: ... Closing limit switch led yellow It signals the closing limit switch state for Motor 1 The led goes off when the closing limit switch is operated DL10 Opening limit switch led yellow It signals the opening limit switch state for Motor 2 The led goes off when the opening limit switch is operated DL11 Closing limit switch led yellow It signals the closing limit switch state for Motor 2 The led goes ...

Page 13: ...seconds and reopen If a command is made during the pause part of the cycle the pause time will reset and gate closing will commence later IMPORTANT If using a time clock to control the gate then apartment mode must be selected Single Wing Mode Dip switch 3 ON In single wing mode the board drives motor 2 output only MOT2 Kickback Extra Push Dip switch 4 ON If an electric lock is fitted it may be ne...

Page 14: ...que During the normal speed phase when the motor s current reaches the self learned value the gate stops both wings in opening and then it reverses its motion for approx 2 sec while during the closure phase the gate stops and reverses its motion after approx 1 5 sec After the electric power is supplied to the electronic card at installation or after one absence of power supply when the Start push ...

Page 15: ...e closes automatically The operating cycle is complete only when the closing motion has ended If a start command is supplied before the end of travel is reached the gate stops A new start command will cause the gate to reverse its motion If a start command is supplied during the pause period the operating cycle is interrupted and the gate does not close automatically A further start command will d...

Page 16: ...time is reset and the automatic closure is therefore delayed Photostop If an obstacle covers the photo cell during the gate s motion opening or closure or during the period preceding the operating cycle s start then the gate is temporarily stopped until the obstacle is removed When the obstacle is removed and the photocell is freed an opening cycle will start This does not apply when a start comma...

Page 17: ...he power devices 5 J3 8 pole removable terminal board for the connection of the limit switches and or Encoder 6 FS1 FS2 nr 2 Faston terminals for the connection of a Backup battery 7 FS3 FS4 nr 2 Faston terminals for connection of the power supply transformer Terminal board J2 Terminal1 Common terminal for all electric contacts of commands Terminal2 Pedestrian start push button s normally open ele...

Page 18: ...ut as Encoder signal TTL OPEN COLLECTOR FS1 Faston Backup battery s positive pole connection FS2 Faston Backup battery s negative pole connection FS3 Faston 12 15 20 Vac power supply from the electric transformer FS4 Faston 12 15 20 Vac power supply from the electric transformer CTR50 Connection of the devices Motor 1 Terminals 5 and 6 on J1 Motor 2 Terminals 7 and 8 on J1 Blinker Terminals 3 and ...

Page 19: ...19 ...

Page 20: ...20 ...

Page 21: ...s applied EN 61000 6 3 A11 2004 EN 61000 6 1 EN 301 489 1 EN 301 489 3 EN300 220 2 EN 300 220 1 Test laboratory NEMKO SPA Outcome Positive The manufacturer declares that the above listed products comply to the norms on electromagnetic compatibility provided for by directives 89 336 EEC 92 31 EEC 93 68 EEC Date 24 08 2007 AUTOMATIC SOLUTIONS AUSTRALIA PTY LTD PO BOX 1034 CANNING VALE WESTERN AUSTRA...

Page 22: ...service area it may be possible to book a local technician to look at your installation Wait times will vary dependent on local workloads The cost is a service fee which includes the first half hour and the hourly rate thereafter If any Automatic Solutions provided parts are found to be defective and within warranty these will be provided free of charge NOTE If you suspect that any parts are defec...

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