Automatic Systems TriLane TL Series, Technical Manual

Page 1: ...TriLaneTLxx www automatic systems com TRIPOD TURNSTILE Technical Manual Translated from the original French version Rev 04 ...

Page 2: ...B SL SD First edition 01 24 01 2018 JB JB Electrical diagrams Rev B and TOF camera option 02 02 2019 JB JB Correction of weight according to datasheet 03 04 2019 JB SDA TL1 version included in the manual 04 09 07 2019 JB SDA New CE certificate and last modifications to include TL1 version ...

Page 3: ... integration 15 6 INSTALLATION INSTRUCTIONS 17 6 1 Packaging 17 6 2 Unpacking 17 6 3 Switching ON and OFF the equipment 17 6 4 General dimensions and installation plan 18 6 5 Recommended tools 20 6 6 Preliminary work 20 6 6 1 Site preparation work 20 6 6 2 Installing the turnstile 20 6 6 3 Installing the stainless steel arm 21 6 6 4 Electrical connections and initial power up 21 7 MECHANISM 22 7 1...

Page 4: ...nd electronic sub assemblies 33 8 MAINTENANCE 34 8 1 First check after 50 000 passages 34 8 2 Routine maintenance 34 9 SETTINGS AND TECHNICAL INTERVENTIONS 36 9 1 Fault diagnosis 36 9 2 Replacing components 37 9 2 1 Replacing a fixed arm barrier 37 9 2 2 Replacing a dropping arm 37 9 2 3 Replacing the angle sensor assembly 38 9 2 4 Replacing or inverting the direction of an electro magnet 38 9 2 5...

Page 5: ... mechanism and electronic board TL1 23 Fig 16 View of the kinematic assembly 24 Fig 17 View of the locking unlocking assembly 24 Fig 18 Anti noise spacer on the axis of the electro magnets 25 Fig 19 View of the centring mechanism 25 Fig 20 Shock absorber option 26 Fig 21 Fixed arm turret 26 Fig 22 Dropping arm device 27 Fig 23 Motorisation option 28 Fig 24 TOF camera option on TL2 28 Fig 25 Other ...

Page 6: ...our equipment While this manual has been prepared with great care some information may seem erroneous or unclear to you In that case please do not hesitate to contact us with your remarks or questions PRIOR WARNING YOUR TRIPOD TURNSTILE IS MADE UP OF VARIOUS MECHANICAL AND ELECTRICAL COMPONENTS ANY NEGLIGENCE WHILE WORKING ON IT COULD HAVE SERIOUS CONSEQUENCES FOR YOUR SAFETY DISCONNECT THE GENERA...

Page 7: ...stance of the equipment The contractor shall comply with local regulations when installing the equipment All operations on the equipment must be carried out by qualified personnel Any work on this product that is unauthorised or carried out by an unqualified technician will automatically void the manufacturer s warranty Access to the mechanism must be reserved for staff who are aware of the electr...

Page 8: ...ight a risk of electric shock or electrocution This symbol is used to highlight a risk of cutting yourself This symbol is used to identify the ground connection point Either in the form of an affixed label or directly engraved on a mechanical part 13 This symbol is used to indicate the tool to be used for the relevant operation This symbol indicates that the equipment conforms to European standard...

Page 9: ...modular because the same kinematic assembly is found in the TL1 and TL2 models Many configurations and options are available to cover all cases that are likely to be encountered in pedestrian access control functional pictograms motorised movement dropping arms presence detection full stainless steel finish 4 1 TERMINOLOGY AS Automatic Systems CMD Command DI Digital input DO Digital output I O Inp...

Page 10: ...meant by passage in directions A and B The optional reader which is always placed to the right of the passage in direction A will generally be incorporated under the cover of the TriLane in the uncontrolled area The optional reader in direction B exit direction will generally be placed inside the same housing even when a battery of several TriLane is installed in order to avoid connections between...

Page 11: ...cking mechanism is present but without electro magnet 3 Access always blocked when power is on and free when power is off The lock and the electro magnet are present 4 Access controlled electrically and blocked when power is off The lock and the electro magnet are present 5 Access controlled electrically and free when power is off The lock and the electromagnet are present So for example a TriLane...

Page 12: ...xx MT EN 04 5 GENERAL DESCRIPTION 5 1 EXTERNAL DIMENSIONS 1300 880 210 210 5 0 9 2 0 510 7 5 0 235 Fig 2 External dimensions 2 leg TL2 version 400 100 750 977 338 5 510 Fig 3 External dimensions 1 leg TL1 version ...

Page 13: ...the NO configuration with power off There will be energy saving in a rest state 5 2 2 With power off When power is off the unit can be configured as normally open NO or normally closed NC This setting depends on the physical orientation of the solenoid coil as they have an internal return spring The control of the electro magnets will therefore be different in each case and a configuration paramet...

Page 14: ...n of passage optional In this case the upper part of the cover has two cut outs that allow the placement of opal coloured Plexiglass These diffuse the light emitted by a set of LEDs of different colours WBGR for White Blue Green Red Operating symbols functional pictograms Fig 4 Functional pictogram option TL2 Operating symbols functional pictograms Fig 5 Functional pictogram option TL1 ...

Page 15: ...EGRATION The upper inner part of each leg is available for integration of a reader A plastic support fixed on two studs is available as an option Between 175 mm and 210 mm are available in the length direction If this volume is insufficient a cut out in the closing plate between the leg and the central part is also possible study available on request The other dimensions are shown in the figure be...

Page 16: ...p 16 46 TLxx MT EN 04 Fig 7 Space available under the TL1 hood for reader integration ...

Page 17: ...quipment arrives on site please check that it is complete and in good condition If for some reason damage has occurred during transport please check that the problem is described in the transport document and where necessary report the incident to Automatic Systems for corrective actions 6 3 SWITCHING ON AND OFF THE EQUIPMENT OFF Fig 8 Main switch If you open the housing turn off the power supply ...

Page 18: ... 40 1300 754 880 210 210 550 80 Power supply and connection wiring inlet can be through right or left end box EXPANSIBLE ANCHOR B15 30 3413 000 Suggested reference M10 Ø 60 mm PVC SHEATH Concrete Wiring to provide for 230 V single phase power supply ground in 3G2 5 IP CABLE Ethernet STP CAT 5 Dimensions according to standard Automatic Systems anchoring Fig 9 TL2 general dimensions and installation...

Page 19: ...e Mercator 5 B 1300 Wavre www automatic systems com 6 0 4 8 3 5 0 3 0 3 4 0 3 0 9 7 0 TUYAU EN PVC Ø 60 BUIS IN PVC Ø 60 TUBE IN PVC Ø 60 LEERROHR Ø60 BETON CONCRETE BASE FUNDAMENT ALIMENTATION 230V MONO TERRE EN 3G2 5 CABLE IP Ethernet STP CAT 5 VOEDING 230V MONO AARDE IN 3G2 5 KABEL IP Ethernet STP CAT 5 POWER SUPPLY SINGLE PHASE 230V MONO T IN 3G2 5 IP CABLE Ethernet STP CAT 5 SPANNUNGSVERSORGU...

Page 20: ...y have occurred during transport 6 6 1 Site preparation work This is basically the following Study the set up and positioning of the equipment according to the general layout of the site Prepare the holes in the floor according to the specifications of the installation drawing Besuretodrilltheholeswithadiametersuitablefortheexpandabledowelsthatyouaregoingtouse recommended type model B15 30 ref 341...

Page 21: ... 6 4 Electrical connections and initial power up 4 17 4 18 4 19 IN The electrical connections must be carried out in accordance with the diagram provided with the equipment Make sure that the power supply cables are not live All the internal connections have already been made in the factory Cut off the excess cable length if necessary connect the 230V single phase power supply wires to the main sw...

Page 22: ...sm again after a rotation of 120 Intheeventofapowerfailure theelectromagnetsreleasethepressureonthelocks toreleasepassageinbothdirections Optionally the customer can reverse the operating logic by locking the passage in case of absence of supply voltage In the dropping arm option each arm has a rotational axis at its attachment point to the turret An electromagnetic suction cup holds the arm in a ...

Page 23: ...s are supplied as accessories in a separate bag 1 1 2 4 10 4 4 Fig 14 Removing the cover 2 Remove the cover NB The mechanical system is located in the central part of the bodywork In the TL1 version the cover delivers an easy access to the mechanism and the pictograms option Two M6 fixing screws allow to remove the cover see picture below 2x fixing screw M6 to unlock the cover 2x locks with identi...

Page 24: ...rated with the tray with cut outs containing the 3 rollers Fig 17 below If the TriLane is in the controlled mode in both directions both locks are actuated and make it impossible to rotate in either direction Following a passage authorisation one of the locks pivots on its axis and rotation can be carried out in one direction Halfway through the electromagnet retracts and the lock which is fitted ...

Page 25: ... remove the top plate of the mechanism which is attached with 4 M10 hex head bolts and 2 M6 upper bearing bolts Anti noise spacer Fig 18 Anti noise spacer on the axis of the electro magnets 7 2 4 Centring mechanism The figure below illustrates the function of the centring mechanism The plate is provided with three rollers which support the stop of the centring mechanism The two springs located at ...

Page 26: ... mechanical stress Fig 20 Shock absorber option 7 2 6 Fixed arm turret assembly The fixed arm turret 5 1 is held in place on the main axle by a spacer two wedges 5 5 and a locking nut 5 3 The stainless steel fixed arms 5 4 are fitted with a steel sleeve at one end and a black plug 5 7 at the other end Three screws M8 x 45 5 8 secure the arms the sleeves have a threaded hole and the aluminium turre...

Page 27: ... and the stop of the dropping arm device hits one of the three locks which causes the horizontally oriented arm to fall The passage becomes totally free The fall of the arm automatically returns the stop into contact with the suction cup thus preparing the correct positioning to the re energisation A manual intervention is necessary at re energisation rotating the turret in order to position the a...

Page 28: ...eration curve to complete the 120 rotation Refer to the AS1635 technical manual for more details The kinematic assembly is not equipped with the centring device or the damping option because the rotational movement is controlled entirely by the motor control electronics The motor is also used to allow automatic rearming of the arm without human intervention 2 1 Fig 23 Motorisation option Reference...

Page 29: ...s steel Various finishing are available as an option Other color than RAL9005 can be RAL6014 7003 7016 9010 Stainless steel AISI 304L legs in both passage directions Full stainless steel housing AISI 304L or AISI 316L Cut out of access doors in the feet in stainless steel in the passage direction Full stainless steel housing Stainless steel AISI304 legs Standard housing Fig 25 Other housing option...

Page 30: ...e rises from the ground into the left foot of the turnstile A hole is provided to connect the cable to the main circuit breaker Power supply circuit board Electronic control circuit board Fig 28 General overview of the electrical and electronic panels On the TL1 version the power cables are in the middle on the housing fixing points The power supply circuit board the main circuit breaker 4 8 and t...

Page 31: ...p 31 46 TLxx MT EN 04 4 4 4 5 4 8 Fig 29 Overview of the electronic plates TL1 Fig 30 Motor control board position on the TL1 ...

Page 32: ...ly and motor control board but the circuit breaker and the power supply are accessible removing the front panel and the AS1636 motor control board optional is located inside the stainless steel cover Fig 32 Power supply plate on TL1 7 4 2 Electronic circuit board The electronic circuit board contains a human machine interface HMI composed of 4 digits and a keyboard with 5 keys The figure below sho...

Page 33: ... functional pictogram consists of 6 sets of 4 LEDs of different colours GRBW soldered on a flexible support glued to the inside of the frame double face tape Fig 34 Electronic circuit of the functional pictogram 7 4 4 List of the electrical and electronic sub assemblies Reference Description Comment 1 Control logic circuit board AS1635 Without the female connectors 2 Angular sensor assembly with A...

Page 34: ...d reader presence If readers or remote controls are present check their proper operation Fixation of the arms Check that there is no play in the fixation of the arms and the turret If the dropping arm option is present check their correct operation in the event of a power failure If the motor option has also been selected check the automatic reset when power is turned on 8 2 ROUTINE MAINTENANCE Ch...

Page 35: ...ey cannot interfere with the moving mechanical parts Check that there has been no overheating of the components Remote control and reader presence If readers or remote controls are present check their proper operation Pictogram option Check that the functional pictograms are working in both directions Fixation of the arms Check that there is no play in the arm mounting If the dropping arm option i...

Page 36: ...rogrammed operating mode in direction A and B via the HMI free controlled blocked Check that the TriLane is not in Emergency mode connection between CN1 3 and 4 for normal operation Check the supply voltage of the electro magnet between CN5 1 and CN5 2 direction A or CN5 3 and CN5 4 direction B If the electro magnet is functioning correctly check the locking mechanism Note the 24 VDC voltage is on...

Page 37: ...he two actuating springs of the arm release mechanism 7 3 1 Dropping arm option page 27 The motor does not engage motorisation option retained Check that the CAN bus cable W6 is connected to the CN13 connector of the AS1635 circuit board Check the connection between the motor circuit board AS 1636 and the motor If necessary replace the motor circuit board or the gear motor 9 2 REPLACING COMPONENTS...

Page 38: ...manual Allen fixing screw Angle sensor plate Fig 36 Angle sensor 9 2 4 Replacing or inverting the direction of an electro magnet The axes of the electro magnets are symmetrical By reversing the direction of the coil which has an internal return spring it is therefore possible to go from configuration 4 locked with power off to configuration 5 free with power off 4 3 Conventions page 10 Remove the ...

Page 39: ...ts support are fixed on the upper frame using two M6 x 20 bolts with hexagonal heads Remove the cover Disconnect the power supply main circuit breaker Disconnect the motor cable Remove the two M6x20 bolts and locate the new gear motor with its support Fixing bold of the motor assembly 2x Motor Fig 38 Fixing the motor ...

Page 40: ...ns the shock absorber and the movement transmission system with its support 3 AEM E 0011574 Dropping arm actuator assembly Contains the suction cup bracket pads and 4 springs 4 E 7002 914 Electro magnet assembly With support To obtain access to these sub assemblies remove the upper frame CHS E18495 4x M10 bolts and 2x M6 bolts near the upper bearing 9 2 7 Replacing a functional pictogram Functiona...

Page 41: ...Control circuit 24 VDC Electro magnets 30 duty cycle in order to reduce heating Consumption Standby mode 20 W Duty cycle 55W Max 85W Ambient Operating temperature 10 C to 50 C IP rating IP44 Noise level 60 dB at 1 metre MCBF Average number of cycles between breakdowns 5 000 000 cycles MTTR Mean time to repair 30 minutes Flow beyond reader response time Up to 20 passages minute depending on the rea...

Page 42: ... Electrical diagrams are provided here for information only as they may vary depending on the options selected The only drawings that are valid for carrying out the maintenance operations are those placed in a pocket delivered with each equipment ...

Page 43: ...p 43 46 TLxx MT EN 04 ...

Page 44: ...p 44 46 TLxx MT EN 04 ...

Page 45: ... 2006 42 CE Low voltage Directive 2014 35 UE Electromagnetic compatibility Directive 2014 30 UE Directive RoHs Restriction of Hazardous Substances 2011 65 EU EN 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 IEC 60204 1 A1 2009 Safety of machinery Electrical equipment of machines Part 1 General requirements EN 61000 6 3 A1 2011 Electr...

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