2
™
rona Discharge Ozone Generator
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Generating Ozone Service Required
4-0738-01 Rev. B
TM
1C Specifi cations
Power Requirements:
COP-1-A . . . . . . . . 120V, 60 Hz, 1Ø, 0.06 Amp
COP-2-A . . . . . . . . 220V, 60 Hz, 1Ø, 0.03 Amp
COP-A-CE . . . . . . 230V, 50 Hz, 1Ø, 0.03 Amp
COP-2-B . . . . . . . 220V, 60 Hz, 1Ø, 0.06 Amp
COP-B-CE . . . . . . . 230V, 50 Hz, 1Ø, 0.06 Amp
Shipping Weight:
COP-A: Approx. 3.5 pounds / 1.6 kg
COP-B: Approx. 5.5 pounds / 2.5 kg
Location Requirements:
Mounting: Wall mount in a clean, protected area.
Ambient Temp: 30°F - 120°F (0°C - 50°C)
1D Warranty Summary
Limited Warranty:
See the Warranty Card Supplied with Manifold
Assembly .
Warning:
Failure to perform annual replacement of
the Ozone Check Valve and Tubing Assembly may void
the second year of your warranty.
Accessory Kit Contents:
Installation and Operation Manual .................... 1 ea
Hose Clamps .................................................... 3 ea
Leak Test Cap ................................................... 1 ea
Tube Adapter ................................................... 1 ea
Flowmeter ......................................................... 1 ea
Flow Control Assembly ..................................... 1 ea
Check Valve and Tubing Assembly ................... 1 ea
2
SECTION 1
General Information
General Information
1B Description
The CoPilot Corona Discharge (CD) series ozone gen-
erators described in this manual are designed to add the
benefi ts of ozonated water to your AutoPilot system in an
environmentally safe and effective manner. The high quality,
specially engineered components ensure effi cient ozone
output and reliable performance.
As a result of proper use of the CoPilot CD ozone genera-
tors, unpleasant effects of traditional chemical use are virtu-
ally eliminated. The CoPilot CD ozone generators are safe
and harmless to your equipment when installed properly.
SECTION 2
Installation
Installation
2A Location
The CoPilot units are designed for wall mounting.
See
Figure 1
. Mount generator in a clean, protected area, either
indoors or outdoors (preferably out of direct sunlight). Locate
generator out of reach of sprinklers or drainage spouts. Allow
suffi cient access for maintenance and all tubing and electrical
wires. The ozone generator should be installed at least (not less
than) one foot above the maximum water level.
2B Wall Mounting
1.
Refer to Figure 1 to mark the locations for the four mounting
screws.
2.
Install screws (or other hardware appropriate for the mount-
ing surface) through the two mounting slots built in to the
bottom end cap on the CoPilot. Install two more screws in
the fl anges towards the top.
2C Electrical
2C-1
. Main Power:
The CoPilot must operate simultane-
ously with the pool pump. It may be wired directly to the pool
timing circuit or wired into the Pool Pilot Controller.
CAUTION: Risk of Electric Shock
Refer to the IMPORTANT SAFETY INSTRUCTIONS at the
beginning of this manual for important wiring information
2C-2
. Bonding Lug:
Using an 8AWG conductor, connect
the bonding lug on the right side of the CoPilot to an appropri-
ate earth contact.
2D
Plumbing
Ozone gas is introduced to the pool circulation line using the
venturi injector installed in the AutoPilot Combination Bypass
Manifold. Water passing through the injector creates a suction
that pulls the ozone gas into the water. Water should never
travel back into the CoPilot Ozone Generator.
2D-1
Plumbing the Manifold:
The AutoPilot Combination
Manifold is typically installed after all other pool equipment.
Follow the instructions in your Pool Pilot Controller Manual and
AutoPilot Cell/Manifold Assembly – Installation Instructions.
CoPilot Corona Discharge Ozone Generators
Figure 1
Wall Mount
