the support bracket.
4.
Disconnect the plastic power connector between the power
supply and wire harness.
5.
Remove the two screws that secure the power supply to
the metal base.
6.
Install the new ozone module by reversing the above steps.
4D. Troubleshooting
Knowledge of electrical applications is required for troubleshooting.
Contact a certifi ed electrician if you are unsure of your ability to
service the equipment. Improper servicing will void generator
warranty.
4D-1
Symptom:
“LED Indicator”
not lit when pool system
is on.
1. No power to the ozone generator from the power
source:
a.
Check circuit breaker at the power distribution box.
b.
Check for loose connections or wiring breaks from
the power distribution box to the generator.
c.
Fuse in the unit has blown and needs to be replaced.
Fuse is an AGC-1 (1/4” x 1.25”long glass fuse).
2. G.F.C.I. has tripped.
a.
Check power cord and reset G.F.C.I.
4D-2
Symptom:
LED Indicator has turned red.
a.
This means that the power supply of that specifi c
ozone module is no longer drawing power and needs
to be replaced. Refer to section 4C for instructions on
how to replace the corresponding ozone module.
Note:
It is normal for the LED indicators to shine
red for several seconds as the system powers up.
As long as they turn back to green several seconds
after startup.
4D-3
Symptom:
Flowmeter
not indicating fl ow.
1. Injector not supplying adequate suction.
a.
Check pump, fi lters, and skimmers to ensure water is
fl owing through injector.
b.
Ensure that there is no debris clogged inside the injector. A
Union fi tting is installed to simplify the removal of the injector.
2. Tubing is impaired.
a.
Check for kinks or clogs.
b.
Check for cracks or cuts.
c.
Check connections.
d.
Check that the check valve is installed with the arrow
pointing towards the injector.
e.
Be sure that the check valve has not become fouled
with debris. Disconnect the ozone tubing from the
injector. With the pump running, test the end of the
injector with your thumb, and feel for suction. If there
is suffi cient suction without the check valve, replace
the check valve with a new one.
4D-4
Symptom:
Flow Control Assembly is Clogged.
Clean or replace fl ow control assembly.
4D-5
Symptom:
Ozone tubing becomes yellow/brown and
brittle.
a.
The high concentration of ozone created by the CoPi-
lot family of corona discharge ozone generators, as
well as environmental conditions like UV sunlight,
will tend to deteriorate the supplied ozone tubing.
This is normal and acceptable, as long as the tubing
doesn’t become cracked and leak. Because of this,
The Ozone Check Valve and Tube Assembly should
be replaced every year.
4D-6 Symptom:
Can’t get ball to stay in the center of
fl owmeter.
a.
The fl owmeter provided is a general tool to setup fl ow
to the ozone generator. Flow will vary depending on
pressures across the injector, and therefore can be
affected by things such as fi lter or strainer loading.
The ozone generator’s effi ciency is optimized near the
center of the fl owmeter. The CoPilot ozone generator
will still perform well at fl ows above and below the rec-
ommended range. However, the ball must be moving
and not stuck on the bottom of the fl owmeter.
4D-7
Symptom:
Check Valve is Leaking.
a.
Shut down the Ozone Generator Immediately and
replace the Ozone Check Valve and Tubing Assembly.
4E. Contact Information:
What We Need to Know If You need To Contact Us...
If you should need to call AqualCal AutoPilot for questions, service,
or parts, please have the following information ready:
INSTALLER- Please record the following information prior to
installation:
Installer:
Date of Installation:
CoPilot Model Type:
CoPilot Serial Number:
If you have any questions, please refer to our web site at
www.autopilot.com for the latest manual revisions, additional
information, and helpful service advice.
You can also call us at: (727) 823-5642. We are here to serve
you from 8:00 A.M. to 5:00 P.M. Eastern time, Monday through
Friday. If calling after hours, our voice mail system will handle
your call. Please be sure to leave your name, a complete
address, and your telephone number.
You may also reach us on the web at:
http://www.autopilot.com/contact-us.html
or
http://www.aquacal.com/contact-us.html
Or, if you prefer, you may FAX us at: (727) 824-0847. Be certain
to provide your full address and daytime telephone number.
AquaCal AutoPilot, Inc.
2737 24th Street North
St. Petersburg, Florida 33713
CoPilot Corona Discharge Ozone Generators
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