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13 

3.4 

Installation of the exhaust pipe

 

When  installing  the  exhaust  pipe,  take  into 
consideration high temperature of the exhaust 
pipe  when  heater  is  in  operation.  Cut  the 
exhaust  pipe  (flexible  crinkled  metal  hose, 
maximum  length  –  1.5  meters)  to  the 
necessary length. It is advised to use two-layer 
exhaust  pipe  when  installing  the  heater. 
Attach the exhaust pipe (Fig.10) using clamps 
and install it so that it is slightly inclined to the 
bottom in the direction of exhaust. Install heat 
insulation  on  the  exhaust  pipe  to  protect 
individual  sections  of  the  vessel  (wiring  or 
other heat-sensitive objects). 

 

Fig. 10 – Attachment of the metal hose to the 

heater

 

Make longitudinal cuts (about 15mm) on ends of the metal hose to ensure better sealing 

when connecting the heater pipe to the pipe for discharge of exhaust gases through the board 
of the vessel, but without going beyond the pipe to be covered.  

 

The exhaust pipe needs additional insulation at every connection of the 
metal hose, for example, using a heat resistant tape or sealant. 

The  end  of  the  metal  hose  should  not  contact  the  rubber  seal  of  the  heater.  Exhaust 

gases  are  discharged  overboard  the  vessel.  Install  the  discharge  of  exhaust  gases  in  a 
location  inaccessible  to  water  (at  least  60  cm  above  the  waterline)  and  to  avoid  the 
possibility of repeated intake of exhaust gases by the air intake pipe. It is advised to install 
the discharge of exhaust gases in away, that does not allow exhaust gases to flow inside the 
cabins (e.g. away from open windows, doors), to avoid the possibility of inhaling dangerous 
exhaust gases.

 

 

Do not place the output opening of the exhaust pipe in front of the 
incoming airflow of the moving vessel.

 

To install the exhaust pipe adapter, drill a hole Ø 46

+1

 mm in the hull of the vessel and 

install  the  exhaust  pipe  into  it  as  per  Fig.11  with  the  pipe  looking  upwards  (to  avoid 
penetration of water). Install a rubber gasket between the flange of the exhaust pipe and the 
hull of the vessel to heal the connection. If additional sealing is necessary, use a thermally 
stable sealant. 

 

1 – Exhaust pipe adapter; 
2 – Flange of the exhaust pipe; 
3 – Gasket; 
4 – Hull of the vessel; 
5 – Fasteners; 
6 – Clamp; 
7 – Metal hose. 

Fig. 11 – Installation of the exhaust pipe 

Heater 

Clamp 

Metal hose 

Summary of Contents for PLANAR 2D-12

Page 1: ...v06 2018 EN Installation manual for air heaters on maritime transport PLANAR 2D 12 24 PLANAR 44D 12 24 ...

Page 2: ...el system 14 3 6 Installation of the temperature sensor optional 16 3 7 Installation of wiring of the heater 17 3 8 Installation of the control panel 17 4 Testing of the heater after installation 17 5 Recommendations 18 Production ADVERS LLC Novo Sadovaja str 106 443068 Samara Russia 7 846 263 07 97 www autoterm ru Sales department AUTOTERM LLC Trikatas 4 Riga Latvia LV 1026 371 20110229 sales aut...

Page 3: ...el or from an additional fuel tank The heater is powered by a battery of the vessel Temperature in rooms can be regulated by using a temperature sensor and a control panel which sets heating parameters When a temperature sensor is installed the heater is constantly comparing the actual temperature with the set temperature and automatically adjusts the heating capacity according to the heat demand ...

Page 4: ...conds 2 9 Do not step on the heater or put any objects on it and in it 2 10 Do not cover the heater with clothing pieces of fabric and so on and do not place such objects in front of the air intake pipe or inlet and output of the heated air 2 11 For safety reasons contact the service shop to troubleshoot the heater if it fails to launch two times in a row 2 12 In case of faults in the operation of...

Page 5: ...stalling the heater to reduce the risk of injuries to personnel or damage to the equipment as much as possible 3 1 Installation of the heater Install the heater taking into consideration permissible operating position according to Fig 1 take into account the possible heel of the vessel Fig 1 shows two extreme installation positions of the heater The distance from surrounding objects must be suffic...

Page 6: ...ts The air for heating must be taken from clean space without exhaust gases Never draw air from the engine compartment Fresh air from outside or recirculated air from rooms can be taken for heating Intake of fresh air The air is taken from outside heated and supplied to inner rooms This operation renews air in cabins and lowers humidity Note locations of outlet vents in cabins and make sure that t...

Page 7: ...ds maximum coefficient of conductivity of the heater see Table 1 it can be reduced by increasing the diameter of the air ducts or installing double channel system instead of a single channel system Fig 4 Fig 4 Single and double channel air ducts Single channel system Only one channel of air ducts connect at heaters air input only for PLANAR 2D and output Double channel system after the heater the ...

Page 8: ...ct the air duct to it only for PLANAR 44D 12 24 and PLANAR 2D 12 24 Use a flat screwdriver to disengage hitches on the heater casing and remove the grille Install an adapter only for PLANAR 44D 12 24 and attach the air duct to it with a clamp Use different shape adapters and connectors for distribution of warm air it is recommended to use Y shaped adapters to reduce resistance and increase effecti...

Page 9: ...9 Fig 6b Air duct connections for PLANAR 44D ...

Page 10: ...90mm 0 0 17 Grille Ø75 90mm 30 6 1 18 Y shape adapter for air pipe 3 Ø90mm 45 3 19 Y shape adapter with a control valve 3 Ø90mm 12 20 T shape adapter for air pipe 3 Ø90mm 6 21 Deflector closable Ø75 90mm 25 5 22 Transition for air adapters from Ø90mm to Ø75mm 33 0 23 Y shape adapter for air pipe from Ø90 to 2 Ø75mm 120 9 24 Air pipe Ø75mm 1m 12 3 25 Air pipe Ø75mm bend 90 12 12 26 Y shape adapter ...

Page 11: ...cessary length When laying the air duct avoid sharp bends and do not obstruct the opening of the air intake pipe with foreign objects The air intake pipe is connected directly to the pipe of the heater and fastened with a clamp Fig 7 Fig 7 Connection of the air pipe to the heater The correct installation of the exhaust and air intake pipes is when they are on the same side Fig 8 The distance betwe...

Page 12: ...board of the vessel to install it Install a rubber gasket between the flange of the air intake pipe and the hull of the vessel Attach the air duct using three bolts as shown on Fig 9 Attach the air duct to the air intake pipe using the clamp It is recommended to attach the air duct all along its length to elements of the hull of the vessel using plastic tie straps when possible Make a 3mm opening ...

Page 13: ...r sealant The end of the metal hose should not contact the rubber seal of the heater Exhaust gases are discharged overboard the vessel Install the discharge of exhaust gases in a location inaccessible to water at least 60 cm above the waterline and to avoid the possibility of repeated intake of exhaust gases by the air intake pipe It is advised to install the discharge of exhaust gases in away tha...

Page 14: ...l suction hose shorter before installation if needed Its bottom end must be located about 10 15 mm above the bottom of the tank or at the height to provide fuel for engine in the fuel tank at any time The cut at the end of the fuel suction hose must be made at a 45 angle to the axis of the tube Remove all burrs from the cut after the work is done Install the fuel suction hose in the fuel tank as p...

Page 15: ...um fuel level is below the cut on the fuel tube of the heater The position of the fuel pump is space must be as per Fig 15 a fuel extraction height up to 70 cm b Maximum height difference fuel rise between the fuel pump and the heater up to 1 5 meters Fig 15 Working position of the fuel pump Attach the fuel pump to the flexible rubber clamp supplied with the heater which reduces the transfer of no...

Page 16: ...tions when installing the temperature sensor Install the sensor in the largest heated cabin in the middle position of temperature distribution in the cabin on a vertical internal wall of the cabin if possible at a distance from sources of heat Do not install the sensor close to the deflector to avoid the effect of the flow of warm air near the gangway behind cushions or curtains or other accessori...

Page 17: ...from adhesive tape and install the panel on the prepared surface 4 Testing of the heater after installation The heater can be put in operation only when the system has been fully installed After installation check tightening of clamps reliability of attachment of electric contacts of harnesses and assemblies of the heater Fill the fuel main line with fuel preferably using a fuel priming device whi...

Page 18: ...er has not started after activation the control unit will restart the heater in automatic mode If the heater does not start after two attempts a fault code will be displayed on the control panel Look for fault codes table in a respective control panel manual 3 The cabin temperature sensor must be disabled if it is installed if you need to start the heater at a temperature above 30 С Operation with...

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