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All rights reserved. No part of this manual may be used in any form or by any means without written permission of the copyright owner. 

 

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During operation: 

1.  The connecting lip of the ramp remains on the loading surface of the truck (container) at a depth not less than 

the connection lip length minus 50mm. 

2.  The hydraulic system remains free from pressure for the ramp to  track the height of the supporting transport 

(this height varies depending on the load on the truck pendant). 

3.  Working with the forklift should be careful. The maximum speed of the forklift should not exceed 4 km/h. Driving 

faster than 4 km/h on a ramp can cause damage to the roadway, which is not covered under warranty. 

4.  The passing width of vehicles (outside track) that travel on the ramp must not exceed 90% of the inside width of 

the ramp (F), and the distance between the guardrail and the wheel of the vehicle must not be less than 5% of the 
inside width of the ramp (F). 
 

 

High-pressure  hoses,  oil,  connectors,  hydraulic  cylinders,  pump,  expanded  metal  sheet  

(driveway),  steel  grating,  bolts,  self-tapping  screws,  fasteners,  wheels  are  consumable 
(wearing parts) and are not replaced under warranty. 

After completing the work: 

1.  Disconnect the chains. 
2.  Raise the ramp 50 mm above the vehicle body by closing the pump valve and pumping pressure into the system. 
3.  Drive the vehicle straight up to the ramp exit from the car body. 
4.  Lower the ramp (5-8 mm/sec), smoothly opening the valve. 
5.  Remove the wheel chocks under the ramp wheels. 

 

11. Technical service 

Ramp maintenance 

The maintenance intervals for the ramp should be set according to the specific operating conditions. 
When inspecting the ramp it is necessary to: 
1.  Check condition of connections, presence and condition of grease in moving parts, level of working liquid in the 

tank of hydraulic drive, absence of cracks. 

2.  Check operation of the hydraulic group - no leakage of hoses and sealing elements of hydraulic cylinders. 

3.  Service fluid should be replaced once in 1000 hours of operation, but not less than once a year. 
4.  The necessity of replacing the sealing elements of the hydraulic system is determined while making repair work. 

The  quality  of  operation  and  service  life  of  the  product  depends  on  preventive  maintenance  and  the  operating 

conditions of the product. Timely lubrication, painting, replacement of consumables and other maintenance will ensure 
many years of trouble-free service. 

Hydraulic system maintenance 

The ramp is delivered to the customer with the working fluid - hydraulic oil. 
At  low  operating  temperatures  (winter  period)  the  operating  fluid  becomes  very  thick  and  must  have  a  stable 

viscosity index for low temperatures. 

Hydraulic oil for ramps that are  used  inside cold storage facilities or in climates with low temperatures (below 0 

degrees Celsius), must have the properties required for the product to be used in this temperature range. 

Do not mix different types  of oil as  an operating fluid, as they may have different rust resistance and expiration 

dates. 

Check the hydraulic fluid level at least twice a month. 

Operating fluid level: 

with the system filled and the ramp in the down (parking) position, the oil tank should be at 

least 1/2, maximum 3/4 full. 

 
 

 

Summary of Contents for AUSBAU

Page 1: ...All rights reserved No part of this manual may be used in any form or by any means without written permission of the copyright owner 1 12 Operation manual Mobile hydraulic ramps AUSBAU...

Page 2: ...nd its design 4 5 Description of the hydraulic station 5 6 Transportation of the product 6 7 Storage policy 6 8 Ramp usage intensity 7 9 Precautions for operating the ramp 7 10 Operating rules 8 11 Te...

Page 3: ...f the AUSBAU mobile hydraulic ramps Please read these operating instructions carefully before use The ramps must be operated in accordance with the requirements of this manual as well as other regulat...

Page 4: ...bor resources increase efficiency speed up cargos turnover demonstrating an overall economic effect 2 Specifications See product certificate contract 3 Package supply 1 Mobile ramp 2 Operation manual...

Page 5: ...ct without prior notice If you purchased a ramp with the 2SL3SW and or EHP options request an addition to this manual from your supplier Do not operate the ramp without reading the required addendum A...

Page 6: ...y to avoid a sudden lowering which could damage the mechanism Pressure should be released slowly 5 8 mm sec is recommended The hydraulic system is filled with all season oil If it is necessary to oper...

Page 7: ...ed It is forbidden to drive onto the ramp without support on the body wagon warehouse 1 Never exceed the maximum load see quality certificate for model 2 Before starting each operation make sure that...

Page 8: ...plied with the ramp and under the vehicle wheels 6 Open the valve on the pump and wait until the ramp rests completely on the car body Make sure that the ramp is lying flat 7 Secure the ramp chains to...

Page 9: ...hnical service Ramp maintenance The maintenance intervals for the ramp should be set according to the specific operating conditions When inspecting the ramp it is necessary to 1 Check condition of con...

Page 10: ...k oil level and quality in the tank Oil level with the system full and the ramp in the down position the oil tank should be 3 4 full If the oil is dirty contaminated or contains water it must be repla...

Page 11: ...hoses or cylinders Ramp does not rise to the required height Low oil level in the tank Refill the oil according to the supplier s recommendations The ramp does not go down Descent valve is out of serv...

Page 12: ...he distance between the ramp frame and the truck should be max 50 mm Turn the hydraulic pump valve counterclockwise so that the connecting lip rests on the bottom of the truck or container Connect the...

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