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All rights reserved. No part of this manual may be used in any form or by any means without written permission of the copyright owner. 

 

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Thick Grease Points: 

Thick grease points (Lithol-24 or equivalent) are shown below and should be checked at least every 6 months. All 

grease points should be wiped down periodically with kerosene(or equivalent) to remove dirt and fresh grease should 
be applied. 

 

 

 

 Hydraulic cylinder axles. 

 Lever axles. 

 Wheel Supports. 

12. Maintenance 

Monthly maintenance 

1.  During  inspection  check  the  condition  of  connections  for  wear  and  damage,  the  presence  and  condition  of 

lubricant in moving parts, if necessary, lubricate them. Moving parts of the ramp (bushings, axles, bearings) should be 
checked at least once every 3 months. All lubrication points should be periodically wiped with kerosene(or equivalent)  
to remove dirt and then a fresh grease should be applied (e.g. Lithol-24 or equivalent). 

2.  Check oil level and quality in the tank. Oil level - with the system full and the ramp in the down position, the oil 

tank should be 3/4 full. If the oil is dirty, contaminated, or contains water, it must be replaced.

 

3.  Check the operation of the hydraulic group for the presence/absence of leakage of hoses and sealing elements 

of hydraulic cylinders. If necessary, replace the sealing elements of the hydraulic system.

 

Yearly maintenance 

Do a complete oil change: drain the old oil, unscrew the valve and pull out the oil filter, which must be cleaned with 

compressed air. Put it back in the oil tank, connect the tubes. Change the oil with new oil. 

Painting for care 

1. If the ramp is outdoors (not protected from rain or other precipitation), it should be painted every 6 months, thus 

extending the life of the equipment. 

2. If the ramp is covered with something that prevents contact with atmospheric precipitation, painting is required 

every year. 

3. If rust is evident, clean up the damaged areas and apply paint. Check with your supplier for the type of paint. 

Other maintenance 

If there is damage to the metal or welds, weld them up with welds. 

 

 

Summary of Contents for AUSBAU

Page 1: ...All rights reserved No part of this manual may be used in any form or by any means without written permission of the copyright owner 1 12 Operation manual Mobile hydraulic ramps AUSBAU...

Page 2: ...nd its design 4 5 Description of the hydraulic station 5 6 Transportation of the product 6 7 Storage policy 6 8 Ramp usage intensity 7 9 Precautions for operating the ramp 7 10 Operating rules 8 11 Te...

Page 3: ...f the AUSBAU mobile hydraulic ramps Please read these operating instructions carefully before use The ramps must be operated in accordance with the requirements of this manual as well as other regulat...

Page 4: ...bor resources increase efficiency speed up cargos turnover demonstrating an overall economic effect 2 Specifications See product certificate contract 3 Package supply 1 Mobile ramp 2 Operation manual...

Page 5: ...ct without prior notice If you purchased a ramp with the 2SL3SW and or EHP options request an addition to this manual from your supplier Do not operate the ramp without reading the required addendum A...

Page 6: ...y to avoid a sudden lowering which could damage the mechanism Pressure should be released slowly 5 8 mm sec is recommended The hydraulic system is filled with all season oil If it is necessary to oper...

Page 7: ...ed It is forbidden to drive onto the ramp without support on the body wagon warehouse 1 Never exceed the maximum load see quality certificate for model 2 Before starting each operation make sure that...

Page 8: ...plied with the ramp and under the vehicle wheels 6 Open the valve on the pump and wait until the ramp rests completely on the car body Make sure that the ramp is lying flat 7 Secure the ramp chains to...

Page 9: ...hnical service Ramp maintenance The maintenance intervals for the ramp should be set according to the specific operating conditions When inspecting the ramp it is necessary to 1 Check condition of con...

Page 10: ...k oil level and quality in the tank Oil level with the system full and the ramp in the down position the oil tank should be 3 4 full If the oil is dirty contaminated or contains water it must be repla...

Page 11: ...hoses or cylinders Ramp does not rise to the required height Low oil level in the tank Refill the oil according to the supplier s recommendations The ramp does not go down Descent valve is out of serv...

Page 12: ...he distance between the ramp frame and the truck should be max 50 mm Turn the hydraulic pump valve counterclockwise so that the connecting lip rests on the bottom of the truck or container Connect the...

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