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Maintenance instructions

18

200 Series

1. CLEANING OF THE LOADER

Cleanliness of the loader is not only a question of

outer appearance. All surfaces, painted and others,

will stay in better condition when they are cleaned

regularly. A clean machine also lasts longer. A dirty

machine will run hotter and will collect dirt into the

air cleaner, which is likely to damage the engine. Pay

special attention to the cleanliness of the engine, the

oil tank cover, the engine compartment and the

hydraulic pump compartment. The loader can be

washed with a pressure washer.

ATTENTION!

 the loader is equipped with a hydraulic

oil cooler, which is located behind the driver’s seat,

make sure to clean the oil cooler cell with compressed

air every time you are servicing the loader - and even

more frequently if the loader is being used in dusty

conditions.

2. TYRE PRESSURE

Correct tyre pressure means that the tyres last much

longer. Wrong tyre pressure increases tyre wear and

can be a safety risk when working with the loader.

Recommended tyre pressure is 2.3 bar (33.4 PSI).

3. BATTERY CHECK

In order to secure the starting

and safe operation the battery

of the loader must be checked

regularly.  Checking the

electrolyte level of the battery

happens by opening the filler

caps. 

ATTENTION!

 Clean the

battery before opening the caps

so that dirt cannot get in the

battery. Check also the contacts

and clean if necessary.

4. HYDRAULIC OIL LEVEL

Hydraulic oil level can be

checked with the dipstick

in the filler. Oil level

should be between the

two marks in the dipstick.

Refill when necessary.

Clean the area before

checking hydraulic oil

level. Do not let any

contaminents enter the

hydraulic tank during this

procedure.

5. CHANGING OF HYDRAULIC OIL FILTERS

The hydraulic oil return filter

is located on top of the

hydraulic oil tank, under the

right cover beside steering

wheel. Take off the cover

and replace the oil filter

cartridge.

The hydraulic pressure filter

is located under the right

side cover beside the

hydraulic pumps. When

unscrewing the filter hold

the screw in the housing

with a 12 mm allen key and

replace the filter.

6. HYDRAULIC OIL CHANGE

When changing hydraulic oil,

the oil can be removed with

a suction pump or by ope-

ning the drain plug on the

right side of the front frame,

behind the front wheel. In

both cases it is important to clean the magnetic drain

plug. Hydraulic oil tank capa-city is 23 litres. Use ISO

VG-46 certified mineral hydraulic oil (e.g. Shell Tellus

TX oil). Use of  synthetic hydraulic fluids is not

permitted.

7. CHECK AND TIGHTENING OF

BOLTS, NUTS AND FITTINGS

Check tightness of bolts, nuts and hydraulic fittings

regularly.  

ATTENTION!  Tighten wheel nuts after

first 5 operating hours. Check tightness of wheel

nuts regularly. Wheel nuts shall first be tightened

to 100 Nm diagonally opposite and finally

tightened to 120 Nm.

8. CHECK PRESSURE OF HYDRAULIC SYSTEM

Pressure checking points for

different functions are as

follows:

Boom movement

:

Pressure is checked from

the manometer fitting,

which is located under the

right side cover, beside the

main hydraulic valve.

Pressure is measured with

full engine revs and loading

the hydraulics in the movement end position of boom

or attachment plate. The presure setting is 185 bar.

Summary of Contents for 218

Page 1: ...Operator s Manual 2013 English ...

Page 2: ...VE CONTROL 13 FUNCTION OF DRIVE PEDALS 13 STEERING OF THE MACHINE 14 LOADER CONTROL 14 USING THE AUXILIARY HYDRAULICS 14 HAND THROTTLE 14 COUPLING THE ATTACHMENTS 15 MAINTENANCE SCHEDULE 16 MOUNTING OF THE SERVICE SUPPORT 16 SAFETY INSTRUCTIONS FOR MAINTENANCE 17 SAFETY INSTRUCTIONS WHEN HANDLING THE BATTERY 17 TRANSPORTING AND LIFTING 17 MAINTENANCE INSTRUCTIONS 18 FILTER LOCATION 20 GREASING POI...

Page 3: ...losses resulting from any failure of the product 4 Only AVANT Tecno Oy approved replacement or original quality parts shall be used during routine maintenance 5 Any damage caused by the use of incorrect fuel lubricants cooling liquid or cleaning solvents is excluded 6 The Avant Warranty excludes any consumable parts e g tyres spark plugs batteries filters belts etc except where it can be clearly s...

Page 4: ...y 2004 108 EEC EMC and 2000 14 EC Noise Emission 5 Category EARTH MOVING MACHINERY LOADERS COMPACT 6 Model AVANT 7 Serial Number 8 Year of Manufacture 9 Directive Conformity Assessment Procedure Notified Body 2006 42 EC Self certification 2004 108 EEC Self certification 2000 14 EC Type test MTT Agricultural Engineering Research VAKOLA Vakolantie 55 03400 Vihti FINLAND 10 Name Risto Käkelä 11 Posit...

Page 5: ...s or where exhaust can contact flammable material explosion or fire can result Do not transport the load with the boom lifted Always carry bucket or attachment as low as possible and put the load down whenever you leave the machine When lifting or lowering the load do not operate the boom control lever abruptly Turn the lever smoothly and with care Do not exceed rated operating capacity follow the...

Page 6: ...Decal locations 6 200 Series l j k m n o DECAL LOCATIONS If any of these decals has been removed or is unreadable it should be replaced without delay l j k m n o ...

Page 7: ...ts the front and back frame The loader is steered hydraulically by the steering cylinder which is mounted between the front and back frames Loader boom Loader boom is mounted on the front frame with two pivot pins The attachment coupling plate is mounted on the lower end of the boom Loader boom is equipped with a self leveling system It keeps the bottom of the attachment e g bucket pallet fork lev...

Page 8: ...r AVANT 220 29 l min 185 bar 1 8 2 4 850 2100 mm 1470 mm 600 daN 350 kg Model Engine type Function Cooling system Number of cylinders Starter Bore stroke Displacement Max output Fuel Fuel tank capacity Engine oil capacity Engine oil type Viscosity Valve clearance suction Valve clearance exhaust Sound pressure level LPA Sound output level LWA AVANT 218 Kohler CV620 4 stroke air 2 electric 77 67 mm ...

Page 9: ... 50 cm in front of the attachment coupling plate max load is 230 kg with a driver weighing 80 kg and with a safety factor of 1 5 against tipping over n 1 5 With the load carried at low level max load of 300 kg can be transported at the above mentioned case Please note that the diagrams are based on the machine operating on a level even and firm supporting ground Loads should be significantly reduc...

Page 10: ...9 10 11 13 14 15 16 1 Steering wheel 2 Hour meter 3 Ignition switch 4 Signal horn 5 Light switch 6 Fuse box 7 Control lever of boom and bucket 8 12 V outlet 9 Hand throttle lever 10 Choke 11 Drive pedal right drive forward 12 Drive pedal left drive backward 13 Parking brake handle 14 Lockable auxiliary hydraulics control pedal 15 Oil temperature gauge optional extra 16 Drive circuit release valve ...

Page 11: ...drive forward 12 Drive pedal left drive backward 13 Parking brake handle locking turn left and down into locking position releasing turn right and up to release parking brake if necessary make a sharp turn with the steering wheel so that the locking pins unlock in the front wheels 14 Control pedal of auxiliary hydraulics hydraulically operated attachments Lift the pedal carefully to test the opera...

Page 12: ...push choke button down as soon as engine has started push completely down when engine has warmed up Turn the ignition key to the OFF position to the left Turn the power off with the battery disconnect switch STOPPING THE ENGINE THE ENGINE CANNOT START IF THE AUXILIARY HYDRAULICS CONTROL PEDAL IS IN LOCKING POSITION LOCATION OF BATTERY DISCONNECT SWITCH All AVANT loaders are equipped with a battery...

Page 13: ...ct in a proportional way to control the drive speed and power available at the drive motors This hydrostatic drive system has different operating characteristics to a mechanical drive To get maximum pushing power push the pedals lightly for higher travel speed push the pedal harder Driving of the machine is controlled with the drive pedals as follows Select the revs of the engine with the hand thr...

Page 14: ...ard to lift the boom Push forward to lower the boom Push left to raise the tip of the bucket filling Push right to lower the tip of the bucket emptying USING THE AUXILIARY HYDRAULICS Auxiliary hydraulics hydraulically operated attachments are controlled with the pedal no 14 in the footwell Auxiliary hydraulics control pedal locks in the locking position down left which facilitates operation of the...

Page 15: ...t so that the lower edge of the attachment coupling plate turns into the attachment Stage 4 Pull the boom control lever more to the left so that attachment coupling plate turns more and the boom pushes the pin down in the hole of the attachment CAUTION Make sure that the pin locks properly down in the hole of the attachment Stage 5 If the attachment is equipped with hydraulic hoses make sure to co...

Page 16: ...iment cup 15 Clean spark arrester 16 Change spark plug 17 Change engine oil filter 18 Change air cleaner element 19 Check and adjust valve clearances Every week Every year Every 1000 h Every 800 h Every 500 h Every 400 h Every 200 h Every 100 h After 50 h After 25 h Every day l l l l l l l l l l l l l l l l l l n n n n n n l Maintenance operation n When necessary More specific engine maintenance i...

Page 17: ... DO NOT SMOKE WHEN HANDLING THE BATTERY IN ORDER TO AVOID SPARK EMISSIONS ALWAYS DISCONNECT THE NEGATIVE CABLE FIRST AND CONNECT IT LAST BEFORE CONNECTING THE BATTERY CABLES MAKE SURE THAT THE POLARITY IS CORRECT FAULTY CONNECTION WILL SERIOUSLY DAMAGE THE ELECTRIC SYSTEM OF THE ENGINE TRANSPORTING AND LIFTING Following safety devices are located under the operator seat 1 Frame lock The frame of t...

Page 18: ... the two marks in the dipstick Refill when necessary Clean the area before checking hydraulic oil level Do not let any contaminents enter the hydraulic tank during this procedure 5 CHANGING OF HYDRAULIC OIL FILTERS The hydraulic oil return filter is located on top of the hydraulic oil tank under the right cover beside steering wheel Take off the cover and replace the oil filter cartridge The hydra...

Page 19: ...alve behind the left front wheel Adjust by turning the hexagonal head screw Drive hydraulics Can not be adjusted If the pressures are clearly wrong one must change the pressure relief cartridges which have fixed pressure setting 10 GREASING OF THE MACHINE Greasing of pivot points is very important in order to avoid wear Most of the greasing points are on the loader boom There are altogether 10 gre...

Page 20: ...nder both ends 5 Shot bolts and joint in attachment coupling plate 6 Articulation joint 7 Steering cylinder 1 Hydraulic oil filter pressure 2 Fuel filter 3 Air filter element 4 Air filter outer 5 Hydraulic oil filter return 6 Engine oil filter A46683 218 220 Filter kit AVANT 218 220 64825 Air filter element 64826 Air filter outer 74093 Hydr oil filter return 64807 Hydraulic oil filter pressure 648...

Page 21: ... over a long period of time and may need tightening There is a hole in the bottom of the loader for checking the tightness of the drive belt Belt is correctly tightened when it moves in the middle of the belt 9 mm when 70 N force is applied look at the picture Belt tightening device increases tension of the drive belt pulls the pump away from the engine when the two screws on the right are being t...

Page 22: ...mp 2 adjustment pressure relief valve M Control valve for the hydraulic outlet of the accessories N Quick couplings of the hydraulic outlet O Oil cooler P Drive release valve ELECTRICAL HARNESS e1 Earth cable 19 Elecrical main switch e2 Grounding cable from battery e3 Battery 12 V e4 Starter motor e5 Regulator e6 Fuel stop valve e7 Oil cooler fan e8 Reverse beeper optional e9 Reverse switch option...

Page 23: ...____________________ 2 _________ __________ ________________________________________________________________ 3 _________ __________ ________________________________________________________________ 4 _________ __________ ________________________________________________________________ 5 _________ __________ ________________________________________________________________ Remedy Make sure that the h...

Page 24: ... 2013 AVANT Tecno Oy All rights reserved Printed in Finland 1013 ...

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