AVANT A36883, Operator'S Manual For Attachment

Page 1: ...2018 1 Operator s Manual for Attachment Collecting broom 1100 Product number Collecting Broom 1100 A36883 with side brush A426229 with side brush and watering system A426231 English A430125 2018 1 EN 2018 www avanttecno com ...

Page 2: ...Collecting broom 1100 2018 1 ...

Page 3: ...OptiFloat 22 6 4 Emptying the collector 22 6 5 Adjusting operating height 23 6 6 Side brush 24 6 7 Setting the side brush 25 6 8 Water spraying system 26 6 8 1 Using the water spraying system 26 6 9 Transport position 27 6 10 Storing the attachment 28 6 11 Working on uneven ground 28 7 INSTALLING A SIDE BRUSH 29 7 1 Qualification requirements for installation work 29 7 2 Safety instructions for hy...

Page 4: ...quipment for other purposes or use in any other way than described in this manual is prohibited Keep this manual at hand throughout the service life of the equipment If you sell or transfer the equipment be sure to hand over this manual to the new owner If the manual is lost or damaged you can request a new one from your Avant dealer or from the manufacturer In addition to the safety instructions ...

Page 5: ...ention to instructions involving your personal safety or the safety of others When you see this symbol be alert your safety is involved carefully read the message that follows and inform other operators DANGER This signal word indicates a hazardous situation which if not avoided will cause death or serious injury WARNING This signal word indicates a potentially hazardous situation which if not avo...

Page 6: ...out hydraulic assemblies and the system must be tested for safety before commissioning Consult your nearest Avant service point if necessary The collecting broom 1100 is not designed for any other use than specified and must not be used for any other purposes than intended The attachment has been designed to require as little maintenance as possible The operator can perform regular maintenance tas...

Page 7: ...avity low and keep the telescopic boom retracted during driving Never leave the driver s seat when the broom is running or when the auxiliary hydraulics control lever of the loader is locked on and keep a safety distance of at least two metres from activated broom Keep hands and feet away from moving parts Beware of entanglement and severing hazards and possible debris thrown by the broom Lower th...

Page 8: ...ttachment can throw stones gravel or other objects found in the area at high speed Always keep a safety distance of at least 2 metres to other persons WARNING Risk of tipping over Avoid overload Loader can tip over when handling too heavy loads or because of dynamic movements caused by driving with and handling of a heavy load Do not extend the telescopic boom when the load approaches the lifting ...

Page 9: ...hat the loader boom can move down even if the engine of the loader is turned off Safe stopping procedure Lower the boom and the attachment on the ground Shut down the loader engine and lock the parking brake Release residual pressure from the hydraulic system move all hydraulic control levers to their extreme positions a couple of times Prevent starting of the machine remove ignition key 3 1 Perso...

Page 10: ...7431 Option A37431 Standard Weight without water spraying system and side brush 315 kg 315 kg 315 kg Weight with side brush 340 kg 340 kg 340 kg Water spraying system 60 l empty weight 30 kg Collector box 80 l hydraulic opening Brush type 500 mm 33 individually replaceable nylon brush discs side brush diameter 350 mm nylon steel Recommended hydraulic flow 28 l min Maximum input of hydraulic energy...

Page 11: ...NG Make sure all warning decals are readable The warning labels contain important safety information and they help to identify and remember the hazards related to the equipment Replace damaged or missing warning labels with new ones Attachment identification plate A46771 A46772 A46799 A46803 To apply a new label Clean the surface thoroughly to remove all grease Allow it to dry completely Peel off ...

Page 12: ...eware of thrown objects keep a safe distance from the equipment 2 m 2 pcs 5 A423101 Identification plate Table 4 Collecting broom 1100 Main components 1 Frame including collecting box 2 OptiFloat quick attach plate mechanism 3 Support wheel 3 pcs 4 Support wheel adjustment on each wheel 5 Side cover plate on both sides 6 Side brush Optional extra 7 Hydraulic valve and safety valve 8 Broom protecti...

Page 13: ...nt that has not been locked Avant quick coupling system Step 1 Lift the quick attach plate locking pins up and turn them backwards into the slot so that they are locked in the upper position If your loader is equipped with a hydraulic attachment locking system see additional instructions about the use of the locking system from the relevant manuals Ensure that the hydraulic hoses and the electric ...

Page 14: ...l systems must be ensured in addition to mechanical compatibility of the attachment If you use the attachment with a loader that is not fit to be used with the attachment model you have risks include tipping over damage to attachment due to overload and risks related to uncontrolled motion of attachment and its parts If your loader is not listed in Table 1 on page 6 ask your Avant dealer before us...

Page 15: ...rn the lever to disconnect the connector 3 After ending operation put the multi connector on its holder on the attachment Disconnecting hydraulic hoses Before disconnecting the fittings lower the attachment to safe position on solid and level surface Turn the control lever of the auxiliary hydraulics to its neutral position When uncoupling the attachment always disconnect the hydraulic couplings b...

Page 16: ...the equipment on the loader and the attachment 1 If your loader is not equipped with the attachment control switch pack Use the separate cable kit with a switch that is supplied with the attachment Connect this cable to the 12 V electric socket near the operator s seat of the loader and to the electric plug of the attachment 1 Electric plug connects to the 12 V electric socket near the operator s ...

Page 17: ...t control switch pack and the loader is manufactured before 2016 If the loader is equipped with the attachment control switch pack and there is an electric socket near the multiconnector of the loader connect the electric plug of the attachment to the socket of the loader The separate cable harness A34731 is not needed when the loader is equipped with the Attachment control switch pack Attachment ...

Page 18: ...e broom can start by accident Shut down the loader engine turn off auxiliary hydraulics and lower the loader boom before going near the attachment WARNING Hazard of thrown objects Keep bystanders away Note that the attachment can throw stones gravel or other objects found in the area at high speed Always keep a safety distance of at least 2 metres to other persons WARNING Risk of tipping over Avoi...

Page 19: ...ure that the loader and the attachment are used in a safe manner and as intended Do not allow children to operate the equipment Never operate the loader or attachments while under the influence of alcohol drugs medication that may impair judgement or cause drowsiness or if not otherwise medically fit to operate the equipment Remember correct working methods and avoid leaving the driver s seat unne...

Page 20: ...room has two operating modes Auxiliary hydraulics control lever or electric joystick buttons Broom on its support wheels Broom lifted off the ground Broom rotate Close collector box Open collector box Check the position of the storage supports before using the attachment See instructions in this manual ...

Page 21: ...will rotate as illustrated in the adjacent figure To prevent damaging the bristles do not drive with the loader keeping the broom on the ground without rotating it Rotating speed Use high engine rpm for best collecting results Depending on the loader model and drive speed one or two hydraulic pumps may be used Note that unnecessarily high rotating speed will wear the broom down more quickly so the...

Page 22: ...e ground When setting the mower floating linkage to correct operating position avoid pressing the attachment hard against the ground with the loader boom to avoid damaging it Operate both the lift and tilt movements of the loader boom carefully 6 4 Emptying the collector When the collector box is about to fill or all of the material is not collected anymore stop the broom and drive to emptying sit...

Page 23: ...siest to adjust the height while the attachment is lifted slightly off the ground with the loader DANGER Risk of serious injury or death Lowering of boom can crush anyone under the attachment or loader boom Stop use immediately and if anyone is in risk of getting under an attachment or in the area between the loader and the attachment The boom or attachment may move unexpectedly even if the loader...

Page 24: ...s the reach of the collector broom when operating near walls for example The side brush is rotated by its own individual hydraulic motor and the rotation of the side brush can be adjusted with the valve on the attachment The side brush rotates as to sweep material towards the front of the collector broom ...

Page 25: ...b at the valve of the broom Lock the screw so that the setting will not change as the machine vibrates To stop the side brush Turn the knob counterclockwise to stop the side brush Turning the screw clockwise activates the side brush Keep the valve in fully closed or open setting Leaving the adjustment in other position will heat up the hydraulic oil quickly The valve is not intended to control the...

Page 26: ... amount of water The pump of the water spraying system will get damaged easily if it is run dry Make sure that there is water in the tank After use switch off the spraying system and close the water hose valve to prevent draining of water Also remember to open the valve before use 6 8 1 Using the water spraying system To operate the water spraying system if fitted the electric harness for the wate...

Page 27: ...instructions about how to connect the electric harness of the attachment The pump of the water spraying is operated with switch number 1 of the attachment control switch pack Other switches are not in use with this attachment 6 9 Transport position CAUTION Keep the loader stable Always transport the collecting broom as low and close to the ground as possible Keep the telescopic boom retracted duri...

Page 28: ...or longer storage periods lift the attachment upwards with the wheels in order to prevent bending of the bristles touch up the paint where needed grease the lubrication points and oil the visible parts of the hydraulic cylinder shaft to prevent rust damage 6 11Working on uneven ground Extra caution is needed when using the equipment on inclined terrains and slopes Drive slowly especially on inclin...

Page 29: ... this chapter are intended for qualified service technicians or individuals with training and experience about hydraulic assemblies WARNING Risk of serious personal injury The safety procedures concerning hydraulic assemblies apply both when installing new components or when modifying existing hydraulic systems The following installation instructions include the necessary information needed in ins...

Page 30: ...tely in case hydraulic fluid is injected through the skin Also general skin contact with the oil can be harmful Always wear protective gloves safety goggles and protective clothing 1 Allow the hydraulic systems of the loader and of the attachment to cool down completely before any work on hydraulic systems 2 Make sure that the loader boom or any other part of the attachment can t move causing crus...

Page 31: ...g to avoid possible ejection of pressurized hydraulic oil Shut down the loader engine Depressurize the hydraulic system completely Wipe the hydraulic components clean to find leaks more easily Place pieces of cardboard around the fittings to detect leaks Start the engine While running on idle operate the auxiliary hydraulics control lever briefly a couple of times Shut down the engine depressurize...

Page 32: ... air itself when using the auxiliary hydraulics of the loader 7 4 Fitting a side brush or changing the installation side The separate installation kit A35698 for the side brush is ready to be installed on the right side of the broom when delivered 1 Install the side brush installation bracket 2 Check for correct orientation of the hydraulic motor 3 Connect hydraulic hoses and secure them from hang...

Page 33: ...ctions of the valve of the broom are shown below in Table 5 To make the installation easier it s a good idea to mark both ends of each hose with i e tape making it easier to connect the hoses correctly When seen from above the hydraulic motor will rotate clockwise when pressure is connected to port A of the motor Route the hydraulic hoses in a way that they will not be left stretched twisted or be...

Page 34: ...34 40 Table 5 Side brush Hydraulic connections Right brush Left brush A B A B Valve port 1 brush right standard setting P T 1 brush left T P Hydraulic motor drain line R free return line ...

Page 35: ...armful to the environment and any leak to the environment must be prevented Repair all leaks immediately after detecting them a small leak can quickly grow into a big one Operate the attachment only with type of hydraulic oil that is accepted for use in Avant loaders DANGER Risk of high pressure fluid injection through skin Release residual pressure before maintenance Never handle hydraulic compon...

Page 36: ... brush consists of several parallel discs connected on a shaft If you notice that a specific part of the brush has damaged or worn clearly more than the rest of it the discs may be rearranged on the shaft to achieve more even wearing The damaged brush discs can be changed individually but usually a larger section should be replaced to keep the performance of the broom even If the damaged brush dis...

Page 37: ...lubricating points on the accessories Suitable lubrication interval depends heavily on operating conditions Adequate lubrication of the joints must be ensured and if the joints have become dirty lubricant must be added added lubricant will push out dirt from joints Clean the end of the nipple before greasing Only add the grease amount of a couple of grease press pushes at a time ...

Page 38: ...y reimburse the price of components purchased by the customer in special cases that have been agreed in advance The warranty does not cover Normal maintenance work or parts and consumables required for it Damages caused by unusual operating conditions or ways of use negligence structural changes made without the consent of Avant Tecno Oy use of non original parts or lack of maintenance Consequence...

Page 39: ...säkerhetskrav i EG maskindirektiv EG direktiv 2006 42 EG som ändrat Följande harmoniserade standarder har tillämpats We hereby declare that the products listed below are in conformity with the provisions of the Machinery Directive directive 2006 42 EC as amended The following harmonized standards have been applied SFS EN ISO 12100 SFS EN ISO 4413 Mallit Modeller Models Avant Hydraulitoiminen kerää...

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