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7. Maintenance and Service

The attachment has been designed to be as maintenance free as possible. Continuous maintenance includes 
regular cleaning and lubrication, and monitoring the condition of the attachment. Because of the crushing 
hazard caused by lowering machine parts, all maintenance work must be done when moving parts have been 
lowered down completely and the attachment is lowered flat against the ground. 

DANGER

 

Risk of crushing -  Never go under lifted attachment.

  Make sure the attachment is 

properly supported during all maintenance work. Never go under a lifted attachment. The 

loader boom may lower unexpectedly during maintenance causing serious injuries from 

crushing or impact even when the loader engine is not running. All maintenance and 

service must be performed when the attachment has been lowered down to a safe 

position. 

7.1

 

Inspection of hydraulic components 

Check the condition of the hydraulic hoses and components when the engine has been turned off and the 
pressure has been relieved. Do not use the equipment, if you have discovered a leak in the hydraulic system 
of the attachment or the loader. Leaking hydraulic fluid may penetrate skin and cause serious injuries. Seek 
medical attention immediately in case hydraulic fluid penetrates the skin. Wash any part of body that has been 
in contact with hydraulic oil carefully with water and soap. Hydraulic fluid is also harmful to the environment 
and any leak to the environment must be prevented. Repair all leaks immediately after detecting them; a small 
leak can quickly grow into a big one. Operate the attachment only with type of hydraulic oil that is accepted for 
use in Avant loaders. 

DANGER

 

Risk of high pressure fluid injection 

through skin -  Release residual pressure 

before maintenance.

 Never handle hydraulic 

components when the hydraulic system is 

pressurised, since a fitting may break or 

become loose and the released oil may cause 

serious injuries. Do not use the equipment, if 

you have discovered a fault in the hydraulic 

system. 

Check hoses visually for cracks or abrasions. If there are signs of leaks, to check a component, hold up a 
piece of cardboard in the area where a leak is suspected. Do not use hands to search for leaks. Monitor the 
wearing of the hoses and stop the use, if the surface layer of any hose has worn off. Check the routing of the 
hoses; adjust the hose clamps to avoid abrasion to the hoses. The hoses have limited service life. Depending 
on operating conditions all hoses must be inspected thoroughly no later than after 3 to 5 years of use, and if 
required, they must be replaced with new ones. 

Finding any fault means that the hydraulic hose or component must be replaced and the equipment must not 
be used until it is repaired. Spare parts are available from your nearest AVANT retailer or authorised service 
point. Leave the repair work to professional service technicians, if you don’t have adequate knowledge and 
experience about hydraulic assemblies and how to perform the repairing safely. 

Summary of Contents for A36960

Page 1: ...Winch 2017 1 Operator s Manual for Attachment Winch Product number A36960 English A423414 2017 1 EN 2010 www avanttecno com...

Page 2: ...Winch 2017 1...

Page 3: ...draulic hoses 13 5 2 Install the safety net 15 6 INSTRUCTIONS FOR USE 16 6 1 Checks before use 17 6 2 Operator qualification 17 6 3 Correct use 18 6 3 1 To pull wire rope from the winch 18 6 3 2 How t...

Page 4: ...t for other purposes or use in any other way than described in this manual is prohibited Keep this manual at hand throughout the service life of the equipment If you sell or transfer the equipment be...

Page 5: ...ntion to instructions involving your personal safety or the safety of others When you see this symbol be alert your safety is involved carefully read the message that follows and inform other operator...

Page 6: ...ft loads The winch is not designed to be used for lifting purposes and it is not equipped with safety features needed for lifting operations Use the winch only for its intended use The attachment has...

Page 7: ...keep the centre of gravity low and keep the telescopic boom retracted during driving The operating area must be well lit Use the work lights of the loader and other light sources as necessary Never u...

Page 8: ...other objects on the attachment is strictly prohibited Shut down the loader and place the attachment to a safe position as shown in Safe stopping procedure before any cleaning maintenance or adjustmen...

Page 9: ...d Shut down the loader engine and lock the parking brake Release residual pressure from the hydraulic system move all hydraulic control levers to their extreme positions a couple of times Prevent star...

Page 10: ...re the labels and markings on the attachment They must be visible and readable on the equipment Replace any unclear or missing label New labels are available via your retailer or contact information p...

Page 11: ...d equipment 3 A46801 Entanglement hazard keep clear of moving components Stop the machine before going near it 4 A421257 Attachment identification plate Table 4 Winch Main components 1 Frame with quic...

Page 12: ...ks include tipping over damage to attachment due to overload and risks related to uncontrolled motion of attachment and its parts If your loader is not listed in Table 1 on page 6 ask your Avant deale...

Page 13: ...e automatic locking of the locking pins when the attachment is lifted more than one meter from the ground If the locking pins do not return to the normal position when tilting do not tilt or raise the...

Page 14: ...n the lever to disconnect the connector 3 After ending operation put the multi connector on its holder on the attachment Disconnecting hydraulic hoses Before disconnecting the fittings lower the attac...

Page 15: ...fety net is intended to stop a loose or broken wire rope preventing it from reaching the operator 1 Slide the safety net to the winch so that it is tilted forward as shown in the adjacent figures 2 Se...

Page 16: ...top the winch Never pull fixed objects WARNING Never go under the winch Risk of falling objects Hook or load may drop or the loader can tip forward causing hazard to anyone near the winch Use the winc...

Page 17: ...not be used if there is a fault in the hydraulic system of the loader or the attachment Refer to Chapter 7 for maintenance instructions Before first use or after service Make sure that the winch is op...

Page 18: ...may cause the wire rope to come off from the reel or damage the wire rope 6 3 1 To pull wire rope from the winch 1 Lock the auxiliary hydraulics control lever to its locking position This will releas...

Page 19: ...ith bare hands Check damaged wire thoroughly before use to determine if it can be used See page 6 6 4 To pull loads with the winch Keep away from risk area DANGER Risk of impact from loose wire rope K...

Page 20: ...rope before leaving the driver s seat Do not pull objects that would exceed the capacity of the winch CAUTION Entangled wire rope can pinch Risk of crushing of fingers Wire rope could get entangled a...

Page 21: ...tice any of the following the wire rope tends to form a loop or a tight turn the wire rope is against a sharp corner the wire rope is coiled unevenly on the drum the wire rope is loosely on the winch...

Page 22: ...der can tip forward if you lift the winch Always loosen the wire rope first before leaving the driver s seat Never handle wire rope when it is pulled or stuck If the wire suddenly becomes loose it can...

Page 23: ...ent on inclined terrains and slopes Drive slowly especially on inclined uneven or slippery surfaces and avoid sudden changes in speed or direction Operate the controls of the loader with careful and s...

Page 24: ...rmful to the environment and any leak to the environment must be prevented Repair all leaks immediately after detecting them a small leak can quickly grow into a big one Operate the attachment only wi...

Page 25: ...of the winch must be inspected and those that wear during normal use must be checked frequently The wire rope hook and fastening of the wire rope must be checked at least annually and after any incide...

Page 26: ...om the right side of the winch Remove the cover to access the clamps When replacing the wire rope fix the new in the same way as the original Note the correct turning direction on the reel the wire sh...

Page 27: ...reimburse the price of components purchased by the customer in special cases that have been agreed in advance The warranty does not cover Normal maintenance work or parts and consumables required for...

Page 28: ...skindirektivet direktiv 2006 42 EC med endringer F lgende harmoniserte standarder har blitt anvendt Vi erkl rer herved at nedenst ende produkter er i overensstemmelse med bestemmelserne i maskindirekt...

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