Avdel 0753 MkII, Instruction Manual

Page 1: ...0 7 5 3 T Y P E 0753 MkII type 07530 07532 Hydro Pneumatic Power Tool Instruction Manual Original Instruction...

Page 2: ......

Page 3: ...WS 32 Oil Safety Data 36 Priming Procedure 36 Fault Diagnosis Symptom Possible Cause Remedy 37 LIMITED WARRANTY Avdel makes the limited warranty that its products will be free of defects in workmanshi...

Page 4: ...in good condition 12 The operating pressure shall not exceed 7 bar 100 lbf in2 13 The combination of fastener mandrel hole size and sheet thickness shall be in accordance with Avdel UK Limited Specif...

Page 5: ...e Air Volume Required 5 1 bar 75 lbf in2 2 6 litres 0 09 ft3 Stroke Minimum 30 0 mm 1 18 in Pull Force 5 5 bar 80 lbf in2 3 89 kN 875 lbf Cycle time Approximately 1 second Noise Level Less than 70 dB...

Page 6: ...held lightweight tools Their only difference lies in the location of the hose entry The top entry on the 07532 MkII tool allows suspension from an added mounting plate see drawing opposite Part number...

Page 7: ...5 200 7 87 130 5 12 420 16 54 475 18 70 338 13 30 51 2 163 6 41 140 5 51 50 1 96 Part Number 07530 02100 60 2 36 28 1 10 98 3 85 163 6 41 140 5 51 0 7 5 3 475 18 70 338 13 30 51 2 50 1 96 130 5 12 200...

Page 8: ...produced in the system or 10 bar whichever is the highest Air hoses should be oil resistant have an abrasion resistant exterior and should be armoured where operating conditions may result in hoses be...

Page 9: ...there are three different mechanical cursor types 07271 01100 Used for Standard mandrels and 5 32 Disposable mandrels 07279 05843 Used for 1 8 Disposable mandrels 07279 05845 Used for 3 16 Disposable...

Page 10: ...aws 9 Lift out spring 13 and jaw housing 8 Insert a mandrel into the hole in the rear end of barrel 25 until it protrudes through the front of the barrel then pull out the mandrel and cursor together...

Page 11: ...on below right Close the tail jaws to ensure the mandrel is gripped by switching on the tail jaw switch items 26 and 30 Push the fastener protruding from the nose jaws fully into the application holes...

Page 12: ...ERED LIMITED ACCESS ALL EXCEPT LIMITED ACCESS STANDARD TAPERED LIMITED ACCESS ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL LIMITED ACCESS 5 32 FASTENER SIZE NAME NOSE JAW SEE NOSE EQUIPMENT SECTION ALL ALL...

Page 13: ...be categorised into 7 different basic shapes as illustrated opposite even though internal dimensions will vary according to the fastener it is intended for Exact dimensions referring to the letters i...

Page 14: ...ble as shown in NOSE JAW SELECTION TABLE overleaf Equivalent functions to the Standard and Limited Access above with the addition of a cam to ease and speed up the nose jaw opening thus the pod reload...

Page 15: ...8 56 56 56 56 56 56 1 30 1 07 1 18 1 19 2 18 2 12 1 30 2 30 2 23 1 30 2 30 2 23 1 18 2 30 2 21 1 18 2 30 2 21 15 16 20 20 30 30 24 24 24 24 24 24 33 33 33 33 33 33 3 32 BRIV Brass only 1 8 BRIV Al All...

Page 16: ...RECESSED LONG RECESSED LONG CURVED RECESSED STANDARD RECESSED LONG RECESSED LONG CURVED RECESSED 07177 03003 07170 03004 07150 04004 07150 05004 07170 03005 07170 03205 07170 03305 07170 03005 07170...

Page 17: ...07150 08003 07150 09003 07150 08004 07150 09004 07150 08005 07150 09005 07150 08006 07150 09006 07150 08008 07150 09008 AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS...

Page 18: ...0 08005 07150 09005 07150 08006 07150 09006 07150 08008 07150 09008 AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS REC AS REC HEAD 1 84 1 84 1 84 1 84 2 24 2 24 2 72 2 72 3 3...

Page 19: ...ng part number in the right hand column of the table example 07150 06804 In all cases satisfactory clenching of the joint should be assessed particularly if the size of the hole in your application is...

Page 20: ...P MAX HOLE SIZE 3 12 3 12 3 20 3 20 3 61 3 61 3 35 3 35 4 17 4 17 3 96 3 96 4 34 4 34 MANDREL PART N 07150 06113 07150 06113 07271 06514 07271 07514 07150 06115 07150 07115 07170 06825 07170 07825 07...

Page 21: ...085 085 P MAX HOLE SIZE MANDREL PART N HEAD 07150 06803 07150 07803 07170 06528 07170 06873 07170 07528 These Dimensions are Across Flats REF N REF N FASTENER 27 28 29 30 31 32 33 34 35 36 37 38 39 4...

Page 22: ...dising agent Regular servicing should be carried out and a comprehensive inspection performed annually or every 500 000 cycles whichever is sooner Daily before use or when first putting the tool into...

Page 23: ...8 x 5 16 B S W SPANNER 1 07900 00012 9 16 x 5 8 SPANNER 1 07900 00008 7 16 x 1 2 SPANNER 1 SERVICE KIT ITEM PART N DESCRIPTION N OFF 07900 00352 SEAL REMOVAL HOOK 1 07900 00710 BARREL PLUG REMOVAL SPA...

Page 24: ...urret Clean out turret using a 4 7mm 3 16 drill and replace plug using a non hardening sealing compound e g Loctite Multi gasket 574 Remove piston seal O Ring 10 Using an Allen Key remove all five han...

Page 25: ...Spool 29 and discard washer Extract Air Tail Jaw Spool 29 from Switch Block 28 Taking care not to damage the Air Tail Jaw Spool 29 remove the O Rings 31 Clean spool and refit new O Rings 31 using ass...

Page 26: ...y Lithium grease before assembling Assemble in reverse order of dismantling HYDRAULIC PISTON Remove Tail Jaw Cylinder 12 as described earlier Grip Body 25 in vice using soft jaws to avoid damage undo...

Page 27: ...n Key loosen Screw 34 clamping assembly to Barrel 31 and remove assembly Using a screwdriver carefully remove the Chrome Star lock Washer 33 from Air Tail Jaw Spool 36 and discard washer Extract Air T...

Page 28: ...TRIGGER VALVE DETAIL 27 60 26 SECTION X X PART SECTION W W W W 29 30 31 53 54 32 34 33 34 33 34 33 39 33 39 33 35 HANDLE COVER DETAILS 28 X X 2 4 7 8 10 1 3 5 6 9 20 18 15 16 13 11 12 14 17 22 21 23 4...

Page 29: ...X 6 LONG SOCKET HEAD SCREW 1 28 07530 02301 SWITCH BLOCK 1 29 07530 02302 AIR TAIL JAW SPOOL 1 30 07004 00059 1 8 STARLOCK WASHER BLACK 1 31 07003 00121 O RING 2 3 32 07005 01571 ELBOW CONNECTOR 2 33...

Page 30: ...46 40 46 40 42 HANDLE COVER DETAILS W W 10 8 7 32 31 1 14 13 15 17 3 2 5 3 4 6 9 11 12 16 24 22 20 19 21 23 27 28 26 29 PART SECTION W W 51 53 52 51 52 54 3 X X TRIGGER VALVE DETAIL 61 55 7 56 57 58 6...

Page 31: ...BLY ITEMS 64 to 67 1 31 07530 02201 BARREL 1 32 07007 00017 DUST CAP 1 33 07004 00058 1 8 STARLOCK WASHER CHROME 1 34 07001 00404 M5 X 6 LONG SOCKET HEAD SCREW 1 35 07530 02301 SWITCH BLOCK 1 36 07530...

Page 32: ...4 before inserting into the vacuum connector Rotate the Allen Key while applying Loctite 574 to the base of the vacuum connector Screw the Vacuum connector into the intensifier ensuring that there is...

Page 33: ...SILENCER COVER 1 17 07002 00017 NUT 1 1 18 07240 00215 SPACER 1 19 07001 00417 SCREW 1 1 20 07240 00216 RETAINING PLATE 1 21 07003 00042 O RING 1 1 22 07005 00041 CONNECTOR 1 23 07003 00065 WASHER 1...

Page 34: ...ews 24 Ensure that the interface seal housing faces upward with the G1 4 at the bottom Ensure orientation of Piston 11 is correct With main valve Body 23 in the same position fit green location Washer...

Page 35: ...7003 00178 O RING 1 10 07003 00017 O RING 2 11 PISTON 1 12 PISTON 1 13 07005 00590 VALVE ASSEMBLY 14 WASHER 1 ITEM PART N DESCRIPTION QTY SPARES 07005 00590 VALVE PARTS LIST 15 SPACER 5 16 SPOOL 1 17...

Page 36: ...embly 2 on the 07530 Mk II tool or Bleed Screw 66 from Bleed Plug Assembly 30 on the 07532 Mk II tool two turns and allow oil to flow out of the tool When the oil runs freely and free of air bubbles t...

Page 37: ...l not Tail jaws not switched on Switch on tail jaws feed through nose Worn tail jaws Renew tail jaws jaws Cursor orientation incorrect Refit ensuring correct orientation Incorrect cursor Fit correct c...

Page 38: ...38 Notes...

Page 39: ...nder our sole responsibility that the product Model 0753 MkII type 07530 07532 models Hand Tool Serial No Intensifier Serial No to which this declaration relates is in conformity with the following st...

Page 40: ...h co kr SPAIN Avdel Spain S A C Puerto de la Morcuera 14 Poligono Industrial Prado Overa Ctra de Toledo km 7 8 28919 Legan s Madrid Tel 34 91 3416767 Fax 34 91 3416740 ventas infastech com TAIWAN Infa...