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I n t e n t   o f   U s e

S p e c i f i c a t i o n

5

Air Pressure

Maximum

7 bar

Free Air Volume Required

@ 5.5 bar

1.72 litres

Noise Level

Less than

70 dB(A)

Weight

Without nose equipment

3.0 kg

Vibration

Less than

2.5 m/s

2

This particular test tool is to be used solely with Avdel

®

speed fasteners supplied by Avdel

®

.  The precise list of fasteners appears in

the mandrel life table page 9. The tool is supplied without any nose equipment as it is fundamental that this tool is used fitted with the
exact same nose equipment as that used on the placing tool you have selected to place your fasteners. Tools can be purchased under
part number 07900-09080 or  you may contact your local Avdel representative to test your application. 

The test tool can be used to define the ideal combination of tool/nose equipment/fastener for your application and in any case MUST
be used prior to the actual placing tool in order to define the broach load exerted on the mandrel when placing a fastener in the
application.  IT IS ESSENTIAL TO ESTABLISH THE BROACH LOAD TO PREVENT OVER-USAGE OF MANDRELS AND RISK BREAKAGE
AND INJURY.

The intensity of the broach load will vary with the level of interference between the diameters of the fastener, of the mandrel head and
of the hole in the application as well as with the thickness of the application. SPEED FASTENING DEMANDS RIGOROUS OBSERVATION
OF RECOMMENDATIONS laid down in fastener technical data sheets and in the selection process of nose equipment laid down in
instruction manuals.

When putting the test tool into operation, its gauge will display the air pressure at which a 

particular

fastener will place in a 

specific

application with 

defined

nose equipment.

The graph on page 8, will allow you to convert that air pressure (bars) into a broach load (Newtons) which in turn can be
translated, using the table page 9, into a maximum safe number of placings for that series of fasteners with the exact
same nose equipment you will use with your placing tool AND in random samples of your actual application.

Summary of Contents for 07900-09080

Page 1: ...0 0 20 40 60 80 100 1 2 3 4 5 6 7 lbf in 2 bar CALIBRATION due 0 7 9 0 0 0 9 0 8 0 Instruction Manual Original instruction Broach Load Test Power Tool 07900 09080 Speed Fastening Applications...

Page 2: ......

Page 3: ...lation tools carry a 12 month warranty against defects caused by faulty materials or workmanship the warranty period commencing from the date of delivery confirmed by invoice or delivery note The warr...

Page 4: ...nose assembly or swivel head unless specifically instructed otherwise 12 When using the tool the wearing of safety glasses is required both by the operator and others in the vicinity to protect again...

Page 5: ...load exerted on the mandrel when placing a fastener in the application IT IS ESSENTIAL TO ESTABLISH THE BROACH LOAD TO PREVENT OVER USAGE OF MANDRELS AND RISK BREAKAGE AND INJURY The intensity of the...

Page 6: ...EXCEPT FOR 1 6MM 1 16 AVLUG WHICH SHOULD BE LOADED ONE AT A TIME PER TEST AS THE TEST TOOL CANNOT EXACTLY EMULATE THE 07176 PLACING TOOL USED FOR PLACING THIS FASTENER To avoid complete dismantling of...

Page 7: ...re in the instruction manual for your placing tool Switch on tail jaws by operating slider valve Offer the protruding fastener into the application applying a little pressure to ensure that the fasten...

Page 8: ...8 Air Pressure Graph vs Broach Load...

Page 9: ...0 20200 18000 12200 9660 7080 5250 X X X X X X X X X X X X X X X 305 1357 1 8 Briv 50000 50000 50000 50000 50000 44200 38500 33100 28200 22900 16800 8510 X X X X X X X X X X X X X X 338 1504 1 8 Briv...

Page 10: ...10 Notes...

Page 11: ...es is in conformity with the following standards EN ISO 12100 parts 1 2 BS EN ISO 8662 part 6 BS EN ISO 11202 BS EN ISO 3744 BS EN 982 ISO EN 792 part 13 2000 BS EN 983 following the provisions of the...

Page 12: ...lusriede 24 30851 Langenhagen Tel 49 0 511 7288 0 Fax 49 0 511 7288 133 AvdelDeutschland infastech com INDIA Infastech Fastening Technologies India Private Limited Plot No OZ 14 Hi Tech SEZ SIPCOT Ind...

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