Avdel 7385, Instruction Manual

Page 1: ...Instruction Manual P n e u m a t i c P o w e r T o o l Pass onto user to read and keep for reference 07385 0 7 3 8 5 ...

Page 2: ...er publication For the latest information always consult Avdel AIR PRESSURE Minimum Maximum 5 8 bar 70 120 lbf in2 FREE AIR VOLUME REQUIRED 5 5 bar 80 lbf in2 2 3 litres 08 ft3 STROKE Minimum 15 9 mm 625 in PULL FORCE 4 8 bar 70 lbf in2 5 5 kN 1225 lbf CYCLE TIME Approximately 1 second NOISE LEVEL 78 5 dB A WEIGHT Without nose equipment 2 11 kg 4 65 lb VIBRATION Less than 2 5 m s2 8 ft s2 ...

Page 3: ... S E R V I C I N G F A U L T D I A G N O S I S General 2 Specific to 07385 Tool 3 General 4 Tool Dimensions Selection 4 5 Air Supply 6 Operating Procedure 6 Accessories 7 Fitting Servicing Components 8 9 Regular Servicing Service Kit 10 11 Maintenance 11 13 General Assembly Parts List 14 15 Fault Diagnosis Table 17 ...

Page 4: ...BE UNDERTAKEN ONLY BY PERSONNEL TRAINED IN AVDEL PROCEDURES DO NOT DISMANTLE THIS TOOL MACHINE WITHOUT PRIOR REFERENCE TO THE MAINTENANCE INSTRUCTIONS CONTACT AVDEL WITH YOUR TRAINING REQUIREMENTS THE TOOL MACHINE SHALL AT ALL TIMES BE OPERATED IN ACCORDANCE WITH RELEVANT HEALTH AND SAFETY LEGISLATION IN THE U K THE HEALTH AND SAFETY AT WORK ETC ACT 1974 APPLIES ANY QUESTION REGARDING THE CORRECT ...

Page 5: ...POSITION THE PINTAIL DEFLECTOR SHOULD BE ROTATED UNTIL THE APERTURE IS FACING AWAY FROM THE OPERATOR AND OTHER PERSON S WORKING IN THE VICINITY WHEN USING THE TOOL THE WEARING OF SAFETY GLASSES IS REQUIRED BOTH BY THE OPERATOR AND OTHERS IN THE VICINITY TO PROTECT AGAINST RIVET EJECTION SHOULD A FASTENER BE PLACED IN AIR WE RECOMMEND WEARING GLOVES IF THERE ARE SHARP EDGES OR CORNERS ON THE APPLIC...

Page 6: ...ection chart opposite to select a complete 07385 tool which will include the correct nose assembly for a selected fastener A and B dimensions will help you assess the accessibility of your application It is also possible to order the base tool only part number 07385 00200 It is essential that a nose assembly be fitted prior to operating the tool For details of Nose Assemblies see page 8 and 9 Dime...

Page 7: ... 07381 03200 07381 03400 07381 04600 07381 03300 07381 03400 07381 04600 07381 03500 07381 03600 07490 02300 07381 04700 07490 02300 07381 04700 07490 02400 07490 04300 07490 04900 07381 04800 07490 05000 07381 03700 07381 03800 07344 02900 07344 02400 07344 02600 07344 03000 07344 02700 07344 03100 07498 04500 07381 03400 07381 04600 07381 03500 07490 02300 07381 04700 07490 02400 07381 04900 073...

Page 8: ... an optimum pressure of 5 5 bar We recommend the use of pressure regulators and automatic oiling filtering systems on the main air supply These should be fitted within 3 metres of the tool see diagram below to ensure maximum tool life and minimum tool maintenance Air supply hoses should have a minimum working effective pressure rating of 150 of the maximum pressure produced in the system or 10 bar...

Page 9: ...ector part nº 07005 00276 7 Two different accessories are available to make the connection to your air supply A C C E S S O R I E S 1 4 BSP TO FIT 6 4 mm 1 4 BORE PIPE L 137 cm Hose Assembly part nº 07008 000324 ...

Page 10: ... formed by the jaws Locate buffer 6 on jaw spreader 5 Locate spring 7 onto jaw spreader 5 Fit locking ring 8 onto the jaw spreader housing assembly of the tool as well as stop 9 on forward stem release nose assembly Holding tool pointing down screw on the assembled jaw housing or onto the jaw spreader housing assembly and tighten with spanner Place nose casing 2 over jaw housing 3 and screw onto t...

Page 11: ...6 07340 00304 07340 00213 07381 01800 07340 01304 07340 01303 07340 00327 07381 03700 07344 02101 07344 02001 07340 00304 07340 00213 07381 02000 07340 01304 07340 01303 07340 00327 07381 03800 07140 02104 07344 02001 07340 00304 07340 00229 07381 02000 07340 01304 07340 01303 07340 00327 07381 04500 07381 04501 07340 00306 07340 00304 07340 00213 07340 01501 07340 01503 07340 01502 07340 00327 07...

Page 12: ...ol meets the minimum specification inside front page It is the difference in the measurement between the front face of the jaw spreader housing assembly and the front face of the handle top bore before the trigger is operated and once it is fully pressed W E E K L Y Dismantle and clean the nose assembly with special attention to the jaws Lubricate with Moly lithium grease before assembling Check f...

Page 13: ...ust be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise It is recommended that any dismantling operation be carried out in clean conditions Item numbers in bold refer to the general assembly and parts list page 14 and 15 Prior to dismantling the tool it is necessary to remove the nose assembly For simple removal instructions see the nose assemb...

Page 14: ...f the valve is such that a minimum of service is required during the tool life Servicing should only be carried out if absolutely necessary If so unscrew retaining screw 6 then withdraw spring 7 O ring 5 and ball 8 Assemble in reverse order to dismantling paying attention to the following Lubricate bores in trigger valve with Moly Lithium grease EP 3753 Replace retaining screw 6 using a low streng...

Page 15: ... Separate and remove piston 22 distributor seals 25 shims 21 and buffers front and rear 24 by depressing piston spacer 26 Remove spacer 26 Assemble in reverse order to dismantling Screws 18 and 29 must be tightened to a torque of 20 lb ft and 60 lb ft respectively SILENCER Remove silencer 10 from handle 11 using a suitable spanner Blow through with airline or replace if necessary Assemble in rever...

Page 16: ...14 GENERAL ASSEMBLY OF BASE TOOL 07385 00200 19 18 16 15 17 14 13 12 5 19 6 4 3 32 31 29 30 28 27 21 26 21 25 24 23 22 21 21 20 1 34 35 33 2 7 8 9 11 10 ...

Page 17: ... 1 17 07150 00707 SPRING 1 1 18 07001 00350 SCREW 6 6 19 07003 00032 O RING 3 3 20 07381 02300 SPINDLE ASSEMBLY 1 21 07381 00408 SHIM 4 4 22 07381 00412 PISTON 3 23 07385 09000 CYLINDER SET 1 24 07381 00413 BUFFER FRONT CENTRE 2 2 25 07003 00151 SEAL 3 3 26 07381 00407 SPACER 3 27 07002 00092 NUT 1 1 28 07385 00402 SPRING 1 29 07381 00416 SCREW 3 30 07002 00093 WASHER 3 31 07002 00097 LOCK NUT 1 3...

Page 18: ... Clean spent rivet stem Jaw housing nose tip or nose casing not properly seated Tighten nose assembly Weak or broken spring around jaw spreader assembly New spring Spent rivet stem Incorrect jaw spreader fitted Replace by correct part is jamming in tool Bent or dirty jaw spreader assembly tube Renew or clean as applicable Collector bottle too full Empty and ensure bottle never exceeds half full Sl...

Page 19: ...y that the product type 07385 Serial Nº to which this declaration relates is in conformity with the following standards or other formative documents EN292 part 1 and part 2 ISO 8662 part 1 ISO 3744 ISO PREN792 part 14 following the provisions of the Machine Directive 98 37 EC This box contains a power tool which is in conformity with Machines Directive 98 37 EC The Declaration of Conformity is con...

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