7
English
All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and
automatic filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure
maximum tool life and minimum tool maintenance.
Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system or
10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where
operating conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or
1
/
4
inch.
Read daily servicing details pages 13.
ADJUSTING THE VACUUM EXTRACTION
•
Using a screwdriver, turn rotary valve
65
until the air flow at
the rear of the tool ceases.
•
With the nose of the tool pointing downwards, insert a
fastener other than Avtainer
®
or Maxlok
®
, into the nose and
hold it into position.
•
Turn the rotary valve either way until there is sufficient suction
to retain the fastener.
8
6
4
2
0
101
214
16
TAKE OFF POINT
FROM
MAIN SUPPLY
STOP COCK
(USED DURING MAINTENANCE
OF FILTER/REGULATOR OR LUBRICATION UNITS)
MAIN SUPPLY
DRAIN POINT
PRESSURE REGULATOR
AND FILTER (DRAIN DAILY)
3 METRES MAXIMUM
4
ALL FASTENERS EXCEPT AVTAINER
®
AND MAXLOK
®
•
Ensure that a nose assembly suitable for the fastener is fitted
(see pages 8-10).
•
Connect the tool to the air supply.
•
Insert the fastener stem into the nose of the tool. The fastener
should remain held in by the vacuum system. If not, adjust the
vacuum extraction rotary valve
65
(see note below).
•
Bring the tool with the fastener to the application so that the
protruding fastener enters squarely the hole of the application.
•
Fully actuate the trigger. The tool cycle will broach the fastener
and the broken stem will be projected to the rear of the tool.
AVTAINER
®
AND MAXLOK
®
•
Ensure that the correct nose assembly is fitted.
•
Connect the tool to the air supply.
•
Disable the vacuum extraction system by turning rotary
valve
65
until you feel or hear no air flow out of the front of
the nose assembly.
•
Push the Maxlok
®
or Avtainer
®
stem through the application
hole.
•
Place the collar on the stem (orientation as shown below).
•
Keeping the head of the stem against the application, push
the tool onto the protruding stem.
•
Fully depress the trigger. One cycle will ensure that the
collar is swaged into the lock grooves of the stem and that
the stem breaks at the breaker groove.
•
Release the trigger. The tool completes its cycle by pushing
itself off the collar and the spent stem will be pushed to the
rear of the tool on insertion of the next fastener.
Item numbers in
bold
refer to the general assembly drawing and parts list on pages 18-19.
Placing AVTAINER
®
Placing MAXLOK
®
Putting into Service
Air Supply
Operating Procedure
Summary of Contents for Genesis G4 HD
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