Aveo Engineering Mooney M20 Series, Installation Instruction

Page 1: ...Installation Instruction Mooney M20 Series www aveoengineering com ...

Page 2: ... AFFECTED PAGES PROCEDURE 4 PART 1 INSTALLATION INSTRUCTION 5 1 1 GENERAL 5 1 2 CONTINUED AIRWORTHINESS 5 1 3 DESCRIPTION 6 1 3 1 Wingtip lights 6 1 3 2 Aft position light 7 1 3 3 Anti collision lights 7 1 3 4 Taxi and landing lights 7 1 4 WINGTIP MODIFICATION 8 1 4 1 Option A Replacement of Light Unit 8 1 4 2 Option B Wingtip Replacement 11 1 5 REAR POSITION LIGHT INSTALLATION 13 1 6 ANTI COLLLIS...

Page 3: ...e of form 01 Page 3 of 21 Part 0 Manual Administration 0 1 Document approval This document has been established in accordance with an alternative procedure to DOA approved under EASA AP429 This installation Instruction is applicable for the Mooney models M20J M20K M20L and M20S Compiled by 19 Dec 2018 Petr Jaroš Engineer Aveo Engineering Group s r o Approved by 19 Dec 2018 Georg Hartl Head of DO A...

Page 4: ...t will be approved by Head of DO 0 3 Affected Pages Procedure ALL pages affected by ANY raise of issue of this document will be listed in Table 01 Affected Pages Column The reason s for ALL raise of issue and description of change due to raise of issue will be provided for ALL raises of issue in Table 01 Details Column Changes from the previous issue are highlighted by YELLOW HIGHLIGHTING over new...

Page 5: ... 64G IM AVE PSPSYW IM AVE RBXP 001 IM AVE CCPS IM AVE H30 002 IM AVE SDD45 IM All drawings applicable for this change are listed in the Drawing List AVE MOD 012 DL issue 01 The following appliances carry an ETSO authorization AVE WPSR 64G AVE WPSG 64G ETSOA 210 10053936 AVE RBXPR 001 ETSOA 210 10055069 The change is to be performed using the document AVE MOD 012 MCS in the latest issue The aircraf...

Page 6: ... new wingtip with integrated position lights type I and II including the strobe function Alternatively the originally wingtip lights on aircraft with or without wingtip can be replaced by the Aveo Ultra Galactica embedded without installation or replacement of the conformal wingtip The Ultra Galactica embedded also fulfills the requirement for position lights type I and II plus the strobe function...

Page 7: ...obe CP The light is a direct replacement For synchronization applies description under section 1 3 1 1 3 3 Anti collision lights The originally installed anticollision light can be replaced by Aveo RedBaron XP red including the adapter 1 3 4 Taxi and landing lights The M20 can be equipped with a taxi light wide angle lens and a landing light narrow angle This modification allows replacing all inst...

Page 8: ...NS Issue 02 __________________________________________________________________________________ Aveo Engineering Group s r o Drasov 202 261 01 Drasov Czech Republic Issue of form 01 Page 8 of 21 1 4 Wingtip Modification 1 4 1 Option A Replacement of Light Unit ...

Page 9: ...ions AVE MOD 012 INS Issue 02 __________________________________________________________________________________ Aveo Engineering Group s r o Drasov 202 261 01 Drasov Czech Republic Issue of form 01 Page 9 of 21 25 21 24 22 3x 23 24 25 26 27 ...

Page 10: ...ognition light Resistor Power Supply Plate Cover RH LH Wire loom power supply to wingtip REF REF REF AR AR REF REF REF 4 2 2 2 2 2 2 2 NOTES 1 Remove both position and the strobe lights items 3 to 5 and 8 to 10 in accordance to the aircraft maintenance manual 2 Disconnect the wire bundle from the position and the strobe light 3 Inspect the installation area for corrosion and correct according to A...

Page 11: ... __________________________________________________________________________________ Aveo Engineering Group s r o Drasov 202 261 01 Drasov Czech Republic Issue of form 01 Page 11 of 21 1 4 2 Option B Wingtip Replacement 1 2 9 10 19 17 16 17 16 15 14 13 12 5 3 4 6 7 7 8 8 ...

Page 12: ...e RH LH similar Lens Wingtip RH LH similar Screw Original wingtip composite assy RH LH similar Skin Wing Rib Assy Power Supply Plate Cover RH LH Wire loom power supply to wingtip REF REF REF 1 1 REF REF REF 2 2 2 NOTES 1 Remove both position and the strobe lights items 3 to 5 and 8 to 10 in accordance to the aircraft maintenance manual 2 Disconnect the wire bundle from the position and the strobe ...

Page 13: ...__________________________________________________________________________________ Aveo Engineering Group s r o Drasov 202 261 01 Drasov Czech Republic Issue of form 01 Page 13 of 21 1 5 Rear Position Light Installation A A A Original Installation New Installation 2 1 3 ...

Page 14: ... 2 1 1 1 2 1 2 1 1 1 1 1 1 1 NOTES 1 Remove position light in accordance to the aircraft maintenance manual 2 Disconnect the wire bundle from the position light 3 Inspect the installation area for corrosion and correct according to AMM if required 4 Splice the new light s wires into the existing connector according to the referenced installation manuals and the common practice FAR AC 43 13 2B Chap...

Page 15: ...0600093 A60 BOTTOM ANTI COLLISION LIGHT INSTALLATION Hex Socket Metric Screw Assy RedBaron XP Galactica Original Fasteners RedBaron XP Light Replacement Adapter 2 1 1 5 1 NOTES 1 Remove lower flashing or rotating beacon in accordance to the aircraft maintenance manual 2 Disconnect the wire bundle from the flashing beacon 3 Inspect the installation area for corrosion and correct according to AMM if...

Page 16: ...NS Issue 02 __________________________________________________________________________________ Aveo Engineering Group s r o Drasov 202 261 01 Drasov Czech Republic Issue of form 01 Page 16 of 21 1 7 Taxi and Landing Lights Installation 1 7 1 Wing installation ...

Page 17: ...tion Instructions AVE MOD 012 INS Issue 02 __________________________________________________________________________________ Aveo Engineering Group s r o Drasov 202 261 01 Drasov Czech Republic Issue of form 01 Page 17 of 21 20 ...

Page 18: ...001 210204 501 210204 003 4596 MS35206 251 SMB003 0200 9 AN515 8R6 210216 502 210216 003 MS21080 08 210213 502 210418 501 210418 502 210418 003 Hercules Drop in Landing Lens Retainer RH LH similar Plate assembly LH RH Retainer Lamp LH RH GE Screw Mount Lord LH RH Screw Bracket RH LH similar Flange LH RH Nutplate Doubler assy RH LH similar Reflector installation taxi light RH LHsimilar Bracket RH L...

Page 19: ...ions AVE MOD 012 INS Issue 02 __________________________________________________________________________________ Aveo Engineering Group s r o Drasov 202 261 01 Drasov Czech Republic Issue of form 01 Page 19 of 21 1 7 2 Cowling installation 1 ...

Page 20: ...30 501 GE 4522 GE 4553 650187 001 MS21045L08 AN960 B LC 038D 3 AN526 832R6 MS210 78 08 650189 001 650190 001 MS24694 S5 A3135 017 3 MS21078 08 Samson Drop In Landing 28V DC Samson Drop In Landing 14V DC Cowling Ring Assy Ring Assy Bulb Landing Light 14 V Bulb Landing Light 28 V Retainer Landing Light Nut Washer Spring Screw Nutplate Lens Landing Light Retainer Screw Washer Nutplate 1 1 REF 1 1 1 1...

Page 21: ...ording to RTCA DO160 as per AVE H30 001 CCL b Not applicable as no changes are made which would require a changed or a new label c All equipment is installed within their limits d It has been proven in other installation and by the qualification data that all equipment is functional for the intended purpose Additionally the proper function is determined in a functional check as per MCS CS 23 1309 ...