Avery Weigh-Tronix GSE 460, User Instructions

Page 1: ...60 Series Indicators and Process Controllers User Instructions NORTH AMERICA 39 10 37149 Issue AH February 2010 ...

Page 2: ...notice the specification design price or conditions of supply of any product or service at any time All third party brands and product names used within this document are trademarks or registered trademarks of their respective holders All Weigh Tronix GSE products bearing the Factory Mutual seal are designed and manufactured according to the guidelines set forth by Factory Mutual Research It is th...

Page 3: ...562 660 662 Outline drawing 22 663 Outline drawing 22 663 Big box outline drawing 23 665 Outline drawing 23 Panel mounting 24 Model 460 outline drawing 24 Model 460 panel mount cutout 24 Model 465 560 562 660 662 panel mount outline drawing 25 Model 465 560 562 660 662 panel mount cutout 25 Model 665 panel mount outline drawing 26 Model 665 panel mount cutout 26 Chapter 3 Operation 27 Entering a t...

Page 4: ... one ID 36 Clear all 36 Store truck in tare weight 36 APW average piece weight lookup 37 Store APW 37 Get APW 37 Print APW S 37 Clear one APW 38 Clear all APW S 38 Fill Batching 38 Setup Outputs 39 Batching 39 Chapter 4 Troubleshooting 40 Information and error messages 40 Operational Mode Error Messages 40 Setup Mode Error Messages 41 Hardware Problem Error Messages 41 General Error Messages 42 Co...

Page 5: ...stributor for more information 1 1 1 Text conventions Keystrokes are shown in brackets e g PRINT and reflect the case of the key being described This applies to the keys on the indicator keypad Displayed messages appear in italic type and reflect the case of the displayed message 1 1 2 Operator interface Procedures often refer to information that appears on the 60 Series display as well as the key...

Page 6: ... OR DEATH WARNING This is a Warning symbol Warnings mean that failure to follow specific practices and procedures may have major consequences such as injury or death CAUTION This is a Caution symbol Cautions give information about procedures that if not observed could result in damage to equipment or corruption to and loss of data NOTE This is a Note symbol Notes give additional and important info...

Page 7: ... socket which provides a minimum of IP56 protection to the plug cable assembly Care must be taken to make sure that the degree of protection provided by the socket is suitable for the environment DANGER RISK OF ELECTRICAL SHOCK NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE CAUTION The AC to DC Power Supply power cable must be connected to an earth grounded electrical o...

Page 8: ...cally satisfactory to the user Take frequent breaks during prolonged usage 1 7 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys IMPORTANT This equipment must be routinely checked for proper operation and calibration Application and usage will determine the frequency of calibration required for safe operation Table 1 1 Cleaning DOs and DON Ts DO DO...

Page 9: ...on of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Table 1 3 This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le présent appareil nu...

Page 10: ...8 60 Series User Instructions 1 9 Declaration of Conformancy ...

Page 11: ...60 Series User Instructions 9 ...

Page 12: ...10 60 Series User Instructions ...

Page 13: ...60 Series User Instructions 11 ...

Page 14: ...ls See the Specifications section on page 13 for enclosure dimensions 1 11 1 Stainless Steel Enclosure The stainless steel versions excluding the 663 are also available in panel mount The model 663 is also available in a powder coat mild steel enclosure 60 Series instruments are supplied in a NEMA 4X IP66 enclosure and may be used in a wash down environment Care must be taken to ensure that the AC...

Page 15: ...nt Zero Track 0 05 20 0 displayed divisions Zero Range Selectable from 0 01 100 of full scale Calibration Selectable Linearization Ten multi point calibration for linearization Division Size 00001 through 500 Electrical Power input 90 250 VAC 50 60 Hz 10 32 VDC Fuse 0 8 amp time lag AC powered Load Cell Input Connections 4 lead or 6 lead with sense jumper selectable Power Fourteen 350 ohm cells 56...

Page 16: ...ator 10 character dot matrix prompting display Model Width Height Depth 465 560 562 660 662 Stainless Steel 11 in 279 mm 9 in 228 mm 4 4 in 112 mm 460 Stainless Steel 11 in 279 mm 8 in 203 mm 4 in 101 mm 460 Panel Mount 10 in 254 mm 7 in 177 mm 4 in 101 mm 465 560 562 660 661 662 Panel Mount 10 in 254 mm 9 in 228 mm 4 4 in 112 mm 663 Stainless Steel Mild Steel 16 18 in 411 mm 22 5 in 571 5 mm 9 28...

Page 17: ... line show a center zero 0 condition at times l The lower line of the dot matrix area specifies the type of data such as Gross Net Tare etc The dot matrix area also displays specific messages during controller operation and setup Figure 1 1 Model 460 465 560 and 660 Six Digit VFD Model Display 460 465 560 660 6 digit Vacuum Florescent display VFD 0 75 19mm height with 2 x 5 matrix 661 4 line by 20...

Page 18: ...16 60 Series User Instructions Figure 1 2 Model 661 4x20 VFD Figure 1 3 Model 562 and 662 8x20 LCD Figure 1 4 Model 663 and 665 Six Digit and 4x20 VFD ...

Page 19: ... is also available as an option on the model 663 controller For more information on the alpha keypad option please refer to the 60 Series Service Manual Detailed descriptions of each key and its associated function follow below Figure 1 6 Model 465 Keypad SELECT TARE ENTER F1 SELECT PRINT ALPHA YES TARGET UNITS ID ZERO SCALE 0 NO JKL TUV PQRS 7 8 GHI 4 5 WXYZ CLR 9 6 MNO ABC 1 2 DEF 3 ...

Page 20: ...LECT TARE ENTER START SELECT PRINT YES ID ALPHA UNITS STOP F3 F2 ZERO SCALE F1 0 NO JKL TUV PQRS 7 8 GHI 4 5 WXYZ CLR 9 6 MNO ABC 1 2 DEF 3 YES ENTER STOP F5 F2 UNITS SCALE SELECT SETUP PRINT TARE START F4 F3 ZERO SELECT F1 ALPHA ID 0 NO JKL TUV PQRS 7 8 GHI 4 5 WXYZ CLR 9 6 MNO ABC 1 2 DEF 3 ...

Page 21: ... data to a printer computer or other device ID Alpha Used for entering ID numbers F1 The F1 key is used as an up arrow key for scrolling or as a function key such as accessing a menu or starting a process Not available on Model 460 F2 The F2 key is used as a function key such as accessing a menu or starting a process 560 and 660 Series only Not available on Model 460 or Model 465 F3 The F3 key is ...

Page 22: ...ts N A Space TARE ENTER Tares Scale Tares Scale ENTER SELECT Selects Parameters Selects Parameters SELECT Multiple Key Combinations ZERO PRINT left arrow left arrow left arrow ZERO TARE N A N A Clear Entry ZERO UNITS N A N A N A PRINT UNITS down arrow down arrow down arrow TARE SELECT Scale Select Scale Select Move backwards UNITS SELECT Performs an Accumulation Performs an Accumulation ENTER UNIT...

Page 23: ...0 Series indicator is being plugged into an outlet it must have an earth ground Make sure the supply voltage from the outlet meets the requirements of the indicator 2 1 Table top or wall mounting All models excluding the model 663 have been designed with a swivel bracket which lets you tilt the instrument face to any desired angle When the instrument is placed on a table the non slip rubber feet p...

Page 24: ...22 60 Series User Instructions 2 1 2 Model 465 560 562 660 662 Outline drawing 2 1 3 663 Outline drawing ...

Page 25: ...60 Series User Instructions 23 2 1 4 663 Big box outline drawing 2 1 5 665 Outline drawing ...

Page 26: ... The panel mount version functions identically to the table top version The only difference between the two package types is the mechanical aspects of the enclosure and the positioning of the main board and display Refer to the 60 Series Service Manual for further panel mount version installation procedures and available options 2 2 1 Model 460 outline drawing 2 2 2 Model 460 panel mount cutout ...

Page 27: ...60 Series User Instructions 25 2 2 3 Model 465 560 562 660 662 panel mount outline drawing 2 2 4 Model 465 560 562 660 662 panel mount cutout ...

Page 28: ...26 60 Series User Instructions 2 2 5 Model 665 panel mount outline drawing 2 2 6 Model 665 panel mount cutout ...

Page 29: ...and 3 until the desired number is showing on the display 5 Press the TARE key to accept the entered tare value 3 1 1 Entering a tare value all models excluding model 460 If a tare value is known it is possible to enter that value into the tare register if the setup parameter has been enabled 1 Enter the known tare value with the numeric keys and press TARE The display will access the net mode 3 1 ...

Page 30: ...d Press ENTER if the time is correct 3 1 4 Entering the time date model 460 1 From the weigh mode SELECT until the time date is displayed 2 Press ENTER to invoke the date prompt The ENTER key may be pressed to bypass the date entry A new date is entered by keying in MM DD YY or DD MM YY if international format was selected followed by the ENTER key Month day and year entries must be separated by d...

Page 31: ...ace the empty container on platform optional If a container is not being used skip this step and go to step 3 3 Press the TARE key The model 460 indicator will tare to a zero net weight 4 Place the specified number of parts on the scale Add XX XX being the number of parts to sample or key in the number of parts being sampled by pressing the PRINT key until the first digit is displayed Use the UNIT...

Page 32: ...he PRINT and UNITS keys and add the parts removed for sampling back into the container The quantity displayed will be the total quantity of parts in the container 7 If the weight of the sample removed is not detectable or barely detectable the message Code 32 ADD MORE is displayed briefly This actually means Take if a negative sampling is to be performed The model 460 indicator does not know if th...

Page 33: ... tare to a zero net weight The display shows the current net weight and prompts Add 10 5 Remove the specified number of parts from the container 6 Press ENTER 7 The indicator calculates the piece weight of the sample parts removed 8 Key in or bar code scan the tare weight of the container 9 Add the sample parts back in that were removed 10 The displayed quantity then is the total number of parts i...

Page 34: ... positive or a negative sampling if no weight is removed This prompt indicates that more weight must be removed adding to the overall sample weight This will most often occur when the ENTER key is pressed without taking out any parts If the parts were in fact taken from the scale either the parts are too light to count on that capacity platform or a much larger quantity of parts must be hand count...

Page 35: ...als The accumulation registers may be reset to a new number This would permit you to enter a total from the previous day or shift to continue the accumulation or to reset the number to 0 1 Access the accumulation mode by keying in the single or two digit mode number from Table 3 1 and press SELECT not available on the Model 460 2 The ZERO ENTER keys on the Model 460 or the CLR key on all other 60 ...

Page 36: ...ter than your high weight limit OVER is displayed If your weight is less than your low weight limit UNDER is displayed If your weight is between the High and Low limits GOOD is displayed 3 4 3 Set the high and low limits model 460 1 Press SELECT until mName SETUP is displayed 2 Press TARE and 10 00 High by default will be displayed To change the value go to step 3 To accept the value of 10 go to s...

Page 37: ...nd press ENTER 4 The indicator flashes Weigh In and returns to the gross mode 5 If a printer is connected a ticket will automatically be printed look at the printed ticket to find the trucks ID if Automatic ID is used 3 5 2 Truck out 1 Weigh the vehicle out 2 With the truck on the scale Press F1 and Key In ID will be displayed 3 Key in truck ID 4 Press ENTER prompt flashes Weigh Out 5 If a printer...

Page 38: ...LR NO and Clear One will be displayed 3 Press CLR NO and Clear ALL will be displayed 4 Press ENTER and Clear Sure will be displayed 5 Press ENTER to clear all records After the database is cleared the indicator will return to previous display mode NOTE CLR will abort the process 3 5 6 Store truck in tare weight Make a permanent record in the database for a truck tare weight 1 With the truck on the...

Page 39: ...splayed 5 Press ENTER to store the ID or CLR to abort 6 Add sample parts default value 10 to the scale 7 Press ENTER to store APW NOTE CLR will abort the process 3 6 2 Get APW Retrieve a specific APW from the database 1 Press F1 and Key In ID will be displayed 2 Key in the ID number If the ID exists Found ID will be displayed briefly and then ID 3 The display will return to the QTY mode Press ENTE...

Page 40: ...ll program is used for single speed or dual speed filling operations The dual speed fill operation allows for both a fast and a slow fill mode During a fast fill setpoints 1 and 2 are activated During a slow fill or single speed fill only setpoint 1 is activated The standard batch program is used for batching up to three separate items Ingredients 1 through 3 use setpoints and pre acts 1 through 3...

Page 41: ...the following steps 0 0 PAct Will be displayed Key in Preact value if enabled zero 0 for no preact and press ENTER 1 Repeat the steps above for each setpoint your systems has 2 The indicator will return to the weigh mode 3 7 2 Batching 1 Press ZERO to zero the indicator 2 Press F1 Fill until the target is met Done will be displayed when cycle completes 3 Empty the scale if the weight is greater th...

Page 42: ...ions If a 4 wire load cell cable is being used check that the sense jumpers are in place 03 Over Load Input signal is greater than 104 of positive full scale Use same check as for underload 04 Dsply Number to be displayed will not fit within 6 digits This will not normally occur for the Gross Net or Tare Weights but may result while displaying the accumulated totals if the amount exceeds 999 999 C...

Page 43: ... A D chip Contact your GSE distributor 18 BufSzMax The accumulative total buffer size for both the TX and RX buffers of all four COMM ports is 4096 bytes 20 Deflt A D This message appears for 1 second It will be displayed if the A D calibration data gets corrupted Contact your GSE distributor 21 WriteNVErr Error reading data from the EEPROM 22 ReadNVErr Error writing data to the EEPROM 23 CheckNVP...

Page 44: ...tests the integrity of its EPROM If the result is not correct this message is displayed and the Indicator is not usable EntryError This error message is the most commonly used The primary causes are entering a value preceding a key such as ZERO which is not allowed entering alpha data for a numeric selection or entering a fractional value for an entry which only accepts whole numbers Occurs in Set...

Page 45: ...ons 43 4 2 3 Service There are no user serviceable items in the GSE 60 Series Service must be performed by a qualified service technician only Attempts to service this instrument by unqualified personnel may void the warranty ...

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Page 47: ...31 WI 150 Ultra Low Power Weight Indicator Service Manual ...

Page 48: ...031 USA Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www wtxweb com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121 224 8183 Email info awtxglobal com www averyweigh tronix com ...