Avery Weigh-Tronix ZM201, User Instructions

Page 1: ...ZM201 Indicator Series User Instructions AWT35 501083 Issue AE ...

Page 2: ...two dimensional work and the making of a copy in two dimensions of a three dimensional work stored in any medium by electronic means or transmitted in any form or by any means including electronic mechanical broadcasting recording or otherwise without the prior written consent of the copyright owner under license or as permitted by law This publication was correct at the time of going to print how...

Page 3: ...pplication 16 SELECT key default function 16 Gross weighing 16 Net weighing 17 Using setpoints 18 Printing 18 General Weighing with Accumulation application 19 SELECT key default function 19 Accumulator operation 19 Counting application 20 SELECT key default function 20 Special key functions 20 Sampling 20 Checkweighing application 22 SELECT key default function 22 Special key functions 22 Checkwe...

Page 4: ... 39 Default print formats 39 Chapter 6 Error messages 41 Chapter 7 String index character data entry 42 Chapter 8 Supervisor menu 43 General Weighing application supervisor menu 44 Setpoint 45 Battery 47 Accumulator application supervisor menu 49 Accumulator 50 Counting application supervisor menu 52 Count 52 Checkweighing application supervisor menu 55 Check 55 Batching application supervisor men...

Page 5: ...tion Displayed messages appear in bold italic type and reflect the case of the displayed message Annunciator names appear as italic text 1 1 2 Special messages Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of hazard CAUTION This is a Caution symbol Cautions give informa...

Page 6: ... FOR SERVICE Equipment to be powered by a UL Listed I T E power supply rated 12 36VDC and marked LPS or a UL Listed power supply rated 12 36VDC and marked Class 2 The Socket Outlet shall be installed near the equipment and shall be easily accessible 2012 19 EU WEEE directive Products marked with this symbol cannot be disposed of as unsorted municipal waste in the European Union For proper recyclin...

Page 7: ...user Take frequent breaks during prolonged usage 1 6 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys IMPORTANT This equipment must be routinely checked for proper operation and calibration Application and usage will determine the frequency of calibration required for safe operation Table 1 1 Cleaning DOs and DON Ts DO DO NOT Wipe down the outside...

Page 8: ...io communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le prés...

Page 9: ...e Avery Weigh Tronix à 1000 Armstrong Drive Fairmont MN 56031 1439 USA le 2018 01 23 K Detert Innovations Directeur Marketing NL EU Conformiteitsverklar ing ZM201 Naam en adres van de fabrikant Avery Weigh Tronix 1 Foundry Lane Smethwick West Midlands B66 2LP ENGELAND Deze conformiteitsverklaring wordt verstrekt onder volledige verantwoordelijkheid van de fabrikant Voorwerp van de verklaring ZM201...

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Page 11: ... The indicators also have three logic level inputs with configurable functions and three setpoint outputs See the Specification literature for a full list of specifications Figure 2 1 Front panels of the ZM201 indicator ZM201 GROSS NET TARE COUNT PRINT SP1 SP2 SP3 PT kg lb TOTAL TARE SELECT ZERO UNITS PRINT ON OFF F1 ESC COUNT PRINT SP1 SP2 SP3 PT kg lb TOTAL ZM201 TARE SELECT ZERO UNITS PRINT F1 ...

Page 12: ...his processor can be placed at a weighing location connected to a junction box just like an indicator would be and the weight information can then be transferred to a remote location through ethernet or serial port connections See the Service Manual for complete information on setting up and connecting the ZM201 Signal Processor Figure 2 2 Signal processor Front View Back View ...

Page 13: ...cations Acts as a down arrow key for menu navigation Allows you to access minus and comma signs Press the PRINT to send information to a peripheral device through a configured communications port Performs accumulator function if enabled Acts as a left arrow key for menu navigation Press the UNITS key to scroll through the available units of measure while in normal operating mode Acts as a right ar...

Page 14: ... by l AC power cord connected to a properly grounded outlet 100 VAC 240 VAC 50 or 60 Hz l Optional rechargeable battery pack l DC power 12 to 36 VDC For the ABS desktop ZM201 power can be supplied by l Optional rechargeable battery pack l DC power 12 to 36 VDC For the panel mount ZM201 power can be supplied by l DC power 12 to 36 VDC GROSS NET TARE COUNT PRINT SP1 SP2 SP3 PT Unit 2 Unit 1 TOTAL Ba...

Page 15: ...to the right Repeatedly press the TARE or SELECT key until 0 appears on the display Press the UNITS key once to move cursor one space to the right Repeatedly press the TARE or SELECT key until 7 appears on the display Press the ZERO key to enter or accept the value Press the PRINT key to move the entry function one digit to the left This effectively deletes the current value in that position and a...

Page 16: ...oing one of the following l Press and hold F1 until the numeric entry screen appears Press F1 again to display the current application name Or l Cycle power and the current app name is displayed briefly on power up 3 1 General weighing application This section applies if the General Weighing application is active Features described here also apply to the other applications except where noted in th...

Page 17: ... on the tared item on the scale Net weight of material is displayed 5 Repeatedly press SELECT to view the gross tare and net values 6 If repeated weighments use the same tared item you do not need to establish a new tare value as described in step 2 and 3 Using Scroll Tare If enabled you can scroll in a tare value using the following procedure 1 Press the SELECT key repeatedly until the tare value...

Page 18: ...on press PRINT The configured print format will be output through the configured port to the connected peripheral device The indicator can be configured to only allow one print for each weighing sequence If PRINT is pressed when so configured the message cAnt will appear Refer to Default print formats on page 39 By default all setpoints are disabled If activated they behave differently in the diff...

Page 19: ...e accumulator and to print the selected print format The PRINT annunciator lights briefly 4 Remove weight from the scale Weight must return to inside the gross zero band before another print and accumulation can be recorded 5 Repeat steps 2 through 4 for each weighment you want to accumulate If enabled press and hold PRINT for three seconds to print and or clear the active accumulator values These...

Page 20: ...print format chosen in the password protected Supervisor menu 3 3 3 Sampling To sample parts follow these steps 1 Press ZERO to zero the scale if necessary 2 Use a tare method to tare a container if necessary See Net weighing on page 17 3 Press F1 ZEroing is briefly displayed This means the indicator is zeroing itself A numeric value XX is then displayed This is the current sample size 4a Accept t...

Page 21: ...mple size 5 Place the parts on the scale to be counted To accumulate the count and number of transactions press PRINT while in count mode 6 If enabled press and hold PRINT for three seconds to print and or clear the active count total These functions are enabled or disabled in a password protected menu Minimum sample weight is the gross zero band value The initial sample count is 5 pieces The maxi...

Page 22: ...he acceptability or unacceptability of an item s weight Figure 3 1 shows the checkweighing bargraph at the top of the display Figure 3 1 Checkweighing bargraph There are two ways to set a target weight l Weigh the target object If you use this method the acceptable weight will be the actual weight of the target sample a predefined range default is 1 division l Key in upper and lower weight limits ...

Page 23: ...ght will be active until you repeat steps 1 through 3 with a new item of a different weight 3 4 5 Setting upper and lower limits With the indicator in checkweighing mode follow these steps to set a target by setting upper and lower limits 1 Press ZERO to zero the scale if necessary 2 Enter a tare if necessary Refer to Net weighing on page 17 for instructions 3 With weight inside the gross zero ban...

Page 24: ... acceptable weight the right bargraph segments will light 7 Remove the item from the scale and repeat step 6 to check other items 8 To set new upper and lower limits repeat steps 1 through 5 3 4 6 Setpoint operation in the checkweighing application Inside the Gross Zero Band All outputs and annunciators are off Under Target or Below Low Accept Weight SP1 annunciator and Output 1 are on Inside Targ...

Page 25: ... presses SELECT Press and hold to access the setpoint editor Below is the Setpoint editor menu 3 5 3 Batching operation Batching allows the indicator to control up to three motors timers augers gates etc using the three outputs for the purpose of making batches based on weight There is one type of batching operation ingredient filling up to three ingredients Other parameters that are set in a pass...

Page 26: ... Out 3 value is 0 then it operates as 2 ingredient batcher 1 Press and hold SELECT to access the setpoint editor 2 Set Out 1 to the ingredient 1 value Out 2 to the ingredient 2 value and Out 3 to the ingredient 3 value 3 To start the batching process press F1 See more details on Gross or Net weight batching in Notes on batching on page 60 4 To stop the batching process press F1 When you press F1 a...

Page 27: ...ight value is selected to be displayed Peak weight is designated by the annunciator shown in Figure 3 2 Figure 3 2 Min Max annunciators With the Peak application active follow these steps to perform and view peak weighments 1 Repeatedly press SELECT until the annunciator shown in Figure 3 2 lights This means you are now viewing the peak weight 2 With no weight on the scale press ZERO if necessary ...

Page 28: ... a Remote display for a Primary indicator you must configure settings in the Supervisor menu and in a separate password protected menu A remote indicator will display the same information as the primary indicator and pressing the main function keys Tare Select Zero Print and Units on the remote will function as if they were pressed on the primary indicator Contact your local Avery Weigh Tronix rep...

Page 29: ...s from which you choose one item To help you know where you are in the menu the bargraph at the top of the display is on while the indicator is in the menus and will change appearance according to the following rules All segments flashing This means you are in the menu structure but not in any of the following screens Center flashing others solid This means you are in a parameter prompt screen Cen...

Page 30: ...RO to accept the displayed choice If you choose SAVE no or SAVEYES the indicator exits the menu and returns to normal weighing mode OR If you choose CAnCEL the indicator remains in the menu 4 4 USER level menus The USER level menus are available to the user The other menu levels are for supervisors and technicians only The USER level password 111 contains the User About and Audit menus arranged as...

Page 31: ...ss SELECT tiME is displayed Use this to set the time and clock style 2 Press SELECT SEt is displayed 3 Press SELECT h x is displayed with the x flashing This is a numeric entry screen for the hour value User Site ID Seal Time Date Set Style h m s 12hr 12hr AP 24hr Set Style y m d MMDD4Y MMDD2Y DDMM2Y DDMM4Y Enter Site ID View Seal Status SELECT TARE PRINT UNITS ZERO F1 Escape or The and symbols us...

Page 32: ...nd 24hr military time 8 Press SELECT The current selection is displayed 9 Press UNITS to scroll through the choices Press ZERO to accept the displayed choice StYLE is displayed 10 Press TARE tiME is displayed 4 5 2 Date User Time Date 1 From tiME press UNITS dAtE is displayed 2 Press SELECT SEt is displayed 3 Press SELECT y x is displayed with the x flashing This is a numeric entry screen for the ...

Page 33: ...ELECT A string entry screen is displayed See String index character data entry on page 42 for instructions on how to enter string characters 3 Key in a site ID number and press ZERO to accept SitE id is displayed 4 5 4 Seal User Time Date Site ID Seal 1 From SitE id press UNITS SEAL is displayed 2 Press SELECT unSEALE or SEALEd is displayed This is the status of the physical seal inside the indica...

Page 34: ... The 1st half of the bootloader PN is displayed Press UNITS to view the 2nd half 4 Press ZERO to return to the PArtno display 5 Press UNITS VErSion is displayed Serial About App Enet Firm Boot Version Partno IP Gateway Subnet Version Partno Version Partno Mac Dload Sserial Dserial Displaysthe bootloader PN Displaysthe bootloader version Displaysthe firmware part number Displays the firmware versio...

Page 35: ...ed press UNITS SEriAL is displayed 2 Press SELECT The first four digits of the indicator serial number are displayed Press UNITS to view the last five digits 3 Press TARE to return to the SEriAL display 4 6 4 Enet About Boot Firm App Serial Enet 1 From oPtion press UNITS EnEt is displayed Use this item to view the values for the IP Subnet Gateway and MAC addresses 2 Press SELECT iP Addr is display...

Page 36: ...you can view the serial number of the software application that created the configuration file Under dSEriAL you can view the serial number of the software application that downloaded the configuration file This is used for security and licensing purposes 2 Press SELECT SSEriAL is displayed 3 Press SELECT The 1st half of the serial number of the creating application of the configuration file is di...

Page 37: ...nter Audit Counter 1 Access the Audit menu and press SELECT countEr is displayed This has two counters that tell you how many times the indicator has been configured and calibrated 2 Press SELECT conFig is displayed 3 Press SELECT again A number appears showing how many times the indicator has been configured 4 Press ZERO conFig is displayed 5 Press UNITS cALib is displayed 6 Press SELECT A number...

Page 38: ...38 ZM201 Indicator User Instructions Menus 7 Press ZERO cALib is displayed 8 Press TARE countEr is displayed 9 This completes the Audit menu To exit the menu see Exiting the menus on page 30 ...

Page 39: ...ure may change based on your geography General Weighing Format 1 General Weighing Format 2 Default for Accumlator App Active Count Format 3 Default for Counting App Net weight only General Weighing Format 4 Default for Checkweighing App Active displayed weight value General Weighing Format 5 Default for Batching App Gross 272 04 lb Tare 95 88 lb Net 176 16 lb Transaction Count 10 Gross 272 04 lb T...

Page 40: ...hing Format 6 Remote Display Format 7 Active displayed weight value Print Totals Format 8 Default for Accumulator App Print Totals Format 9 Default for Counting App Create your own Format 10 Peak Max 1000 02 lb 272 04 lb G Transaction Count 10 Gross Total 272 04 lb Tare Total 95 88 lb Net Total 176 16 lb Transaction Count 10 Count Total 176 ...

Page 41: ...ed during use of the indicator Message Display Overload Can t fit on display Underload Can t Entry not in valid range Password entry failed Remote display not receiving data from the master indicator Indicator did not reach a stable zero weight within time window set for automated weighing process ...

Page 42: ... edit or add delete a character String Index number Character ASCII characters are entered as decimal values Table 1 Key Action When In The String Index Select Mode Action TARE SELECT ZERO PRINT UNITS F1 Momentary Key Press Does nothing Selects the index character for editing using the key actions in Table 2 EXIT Moves left one position in the index Moves right one position in the index ESC Abort ...

Page 43: ...ghing application supervisor menu on page 55 l Batching application supervisor menu on page 58 l Peak Hold application supervisor menu on page 61 l Remote Display application supervisor menu on page 63 Wherever there is an option to print information in the any of the supervisor s menus the information will print out of Port 1 or Port 2 whichever is configured The menus are always explained in a s...

Page 44: ...s to set the items in the Supervisor menu The Setpoint menu is the same for all the applications so will only be explained once here Exceptions are noted in the text Super Setpnt Edit Print Reset No Yes Battery Enable Tmout Off On Port 1 Port 2 Out1 Out2 Out3 In1 In2 In3 None Print Units Select Tare Zero F1 Accu PrntHld User Off On Annun Bold boxes and text denote defaults 1 3600 minutes Key in va...

Page 45: ...through 5 This stands for annunciators referring to the SP1 SP2 and SP3 setpoint annunciators By default oFF these annunciators are ON when the displayed weight is below the setpoint value or OFF above the setpoint value If you select on the annunciators work in the opposite fashion OFF when below ON when above 4 Press SELECT The current setting is displayed oFF or on 5 Press UNITS to toggle betwe...

Page 46: ...Default choice is nonE The choices are listed in Figure 8 1 11 From in1 press SELECT The current choice is displayed 12 Press UNITS to scroll through the choices and when your choice is displayed press ZERO to accept in1 is displayed 13 Press UNITS in2 is displayed 14 Repeat steps 11 through 13 for in2 and in3 Press TARE when finished Edit is displayed The remote input can be used to perform an ac...

Page 47: ... is displayed Use this to reset the settings under Edit to factory defaults 19 Press SELECT no is displayed 20 Press ZERO to abort the reset or press UNITS YES is displayed 21 Press ZERO to reset the settings to factory defaults rESEt is displayed 22 Press TARE SEtPnt is displayed 8 1 2 Battery Super Setpoint Battery 1 Press UNITS bAttErY is displayed Use this to enable the battery and to set a ti...

Page 48: ... of time before inactivity of the scale and keypad cause battery power to be shutoff Values between 1 and 3600 minutes are valid 5 Press SELECT A numeric entry screen appears 6 Key in a value in minutes and press ZERO to accept tMout is displayed 7 This completes the Supervisor menu for General Weighing Repeatedly press TARE until the indicator returns to normal weighing mode The current weight va...

Page 49: ...Fmt Clr Tot Reset Off On No Yes Off On Battery Enable Tmout Off On Port 1 Port 2 Out1 Out2 Out3 In1 In2 In3 None Print Units Select Tare Zero F1 Accu PrntHld User Off On Annun Bold boxes and text denote defaults 1 3600 minutes Key in value Key in value Key in value Enter Print format for Total operation SELECT TARE PRINT UNITS ZERO F1 Escape or The Setpnt and bAttErY submenus in Figure 8 2 are the...

Page 50: ...Et The following steps describe the procedure to set these items Print total Accum Print Total 3 From AccuM press SELECT Prt tot is displayed This stands for print total 4 Press SELECT oFF is displayed 5 Press ZERO to keep the print total function disabled or press UNITS to toggle to on and press ZERO to enable printing of the accumulated total Prt tot is displayed If enabled during normal operati...

Page 51: ...oices and when your choice is displayed press ZERO to accept cLr tot is displayed Reset Accum Print Total Total Format Clear Total Reset 12 Press UNITS rESEt is displayed Use this to reset the all the items under AccuM to the factory defaults 13 Press SELECT no is displayed 14 Press ZERO to abort the reset or press UNITS YES is displayed 15 Press ZERO to reset the settings to factory defaults rESE...

Page 52: ...nt Reset No Yes Battery Enable Tmout Off On Port 1 Port 2 Out1 Out2 Out3 In1 In2 In3 None Print Units Select Tare Zero F1 Accu PrntHld User Off On Annun Prt Tot Tot Fmt Clr Tot Reset Off On No Yes Off On Bold boxes and text denote defaults 1 3600 minutes Key in value Key in value Key in value Enter Print format for Total operation SELECT TARE PRINT UNITS ZERO F1 Escape or The Setpnt and bAttErY su...

Page 53: ... is displayed This stands for print total 4 Press SELECT oFF is displayed 5 Press ZERO to keep the print total function disabled or press UNITS to toggle to on and press ZERO to enable printing of the accumulated total Prt tot is displayed If enabled during normal operation the user can press and hold PRINT for three seconds and the selected total print format see step 8 below will be sent out any...

Page 54: ... your choice is displayed press ZERO to accept cLr tot is displayed Reset Accum Print Total Total Format Clear Total Reset 12 Press UNITS rESEt is displayed Use this to reset the all the items under count to the factory defaults 13 Press SELECT no is displayed 14 Press ZERO to abort the reset or press UNITS YES is displayed 15 Press ZERO to reset the settings to factory defaults rESEt is displayed...

Page 55: ...2 Press UNITS chEcK is displayed This stands for checkweigher Use this to set the items relating to checkweighing l Set under divisions for acceptable target weight undrdiv Undrdiv Overdiv Check Super Setpnt Edit Print Reset No Yes Reset No Yes Battery Enable Tmout Off On Port 1 Port 2 Out1 Out2 Out3 In1 In2 In3 None Print Units Select Tare Zero F1 Accu PrntHld User Off On Annun Bold boxes and tex...

Page 56: ...get weight that is still within the accept window 7 Press SELECT The current value is shown with a flashing right most digit 8 Press ZERO to accept the current value or key in a new value and press ZERO to accept oVErdiV is displayed The checkweigher uses the Latch method for outputs This means that the weight has to stabilize before the annunciator and output for the appropriate condition Under A...

Page 57: ...rt the reset or press UNITS YES is displayed 12 Press ZERO to reset the settings to factory defaults rESEt is displayed 13 Press TARE chEcK is displayed 14 Press UNITS bAttErY is displayed The battery menu is identical in all the applications Refer to step 1 on page 47 for information on setting up the battery 15 This completes the Supervisor menu for the Checkweighing application Repeatedly press...

Page 58: ...on page 29 for instructions From SuPEr press SELECT SEtPnt is displayed Super Setpnt Edit Print Reset No Yes Batch Mode Disp Net Gross Auto Manual Battery Enable Tmout Off On Out1 Out2 Out3 In1 In2 In3 None Print Units Select Tare Zero F1 Accu Port 1 Port 2 PrntHld User Bold boxes and text denote defaults 1 3600 minutes Key in value Key in value Key in value SELECT TARE PRINT UNITS ZERO F1 Escape ...

Page 59: ...ption for each type in the section titled Batching application on page 25 4 Press SELECT The current setting is displayed 5 Press UNITS to toggle between the choices and when your choice is displayed press ZERO to accept ModE is displayed Display Batch Mode Display 6 Press UNITS diSP is displayed Display has two choices NEt or GroSS Each is explained below NEt Choose Net to base batching on net we...

Page 60: ...ill occur prior to each ingredient and the Out 1 2 and 3 fill weights will be based on Net weight If DISP is set to GROSS no autotare will occur and the Out 1 2 and 3 fill weights would be based on the Gross weight of the accumulated ingredients If Ingredient 1 amount is 10 Ingredient 2 amount is 20 and ingredient 3 amount is 30 then you would enter Out 1 10 Out 2 30 10 20 and Out 3 60 10 20 30 Ou...

Page 61: ...his to reset the max peak value If the F1 key is disabled which is the normal key to reset peak value the supervisor needs an alternate method to reset these values The Setpnt and bAttErY submenus in Figure 8 6 are the same as described in General Weighing application supervisor menu on page 44 Go there for information on those submenus The unique submenus to this application are described below S...

Page 62: ...s SELECT rESEt is displayed 4 Press SELECT no is displayed 5 Press UNITS to toggle between the no and YES choices Press ZERO to accept If you chose YES the max peak value is reset to the current gross weight and rESEt is displayed 6 Press TARE repeatedly to exit and save changes ...

Page 63: ...is to enable or disable the remote display function Choices are OFF disable or on enable 2 Press SELECT The current setting is displayed 3 Press UNITS to toggle between the choices and press ZERO to accept the displayed choice EnAbLE is displayed 4 Press TARE r diSP is displayed The Setpnt and bAttErY submenus in Figure 8 7 are the same as described in General Weighing application supervisor menu ...

Page 64: ... menu Settings in two password protected menus must be made to configure the indicator for remote display operation Contact your local Avery Weigh Tronix representative for information on setting up the indicator as a Primary or Secondary indicator ...

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Page 66: ...SA Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www averyweigh tronix com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121 224 8183 Email info awtxglobal com www averyweigh tronix com ...