Avlite AV-OL-CTRL-T2, Installation & Service Manual

Page 1: ...V1 0 INSTALLATION SERVICE MANUAL AV OL CTRL T2 Obstruction Lighting Controller ...

Page 2: ...2 Version No Description Date Reviewed Approved Design 1 0 AV OL CTRL T2 Manual Launch October 2020 P Naidu W Evans M Sugars ...

Page 3: ... 4 0 AV OL CTRL T2 Data Sheet 8 5 0 Safety Information 9 6 0 Operation and Setup 10 6 1 System Overview 10 6 1 1 T2 Controller 10 6 1 4 Interface Wiring 11 7 0 Unpacking Installation Wiring and Setup 12 7 1 Unpacking 12 7 2 Installation 12 7 2 1 Tools Required 13 7 2 2 Factory Configuration 13 7 2 3 Installation Recommendation 13 7 3 Testing Procedure 18 8 0 Maintenance and Servicing 19 9 0 Replac...

Page 4: ...ly certified as complying with the requirements of ISO 9001 2015 quality management system By taking a few moments to browse through this booklet you will become familiar with the versatility of your lighting control unit and be able to maximise its operating function Please remember to complete the Avlite warranty registration card accompanying your product Acronyms and Abbreviations The followin...

Page 5: ...ancements in LED Light Emitting Diode technology as a light source The major advantage of LED s over traditional light sources is well established in that they typically have an operational life in excess of 100 000 hours resulting in substantial savings to maintenance and servicing costs Precision Construction Commitment to investing in the design and construction of injection moulded parts inclu...

Page 6: ...unication companies electrical contractors and state and local governments can now quickly and easily purchase all obstruction lighting components from a single source simplifying the ordering process and reducing the possibility of incompatible stand alone components from different manufacturers Note This installation and service manual must be used in conjunction with the installation manuals of...

Page 7: ... via GSM or SATCOM Operators can remotely monitor the status of their installation from a compatible device The system can also be configured to send out SMS text messages or e mail alerts to designated operators should alarm conditions be triggered such as low voltage or light failure Please contact Avlite for operational information for the Monitoring Control options Visit https www star2m com t...

Page 8: ...fe 12 years Intellectual Property Trademarks AVLITE is a registered trademark of Avlite Systems Compliance CE EN61000 6 3 2007 EN61000 6 1 2007 FCC 47 CFR Part 15 subpart B Quality Assurance ISO9001 2015 Protection Rating IP65 NEMA4X Other Warranty 3 year warranty Options Available SATCOM or GSM Mounting Brackets Solar Input Power for 24 48VDC Cable Kit for 106m height Monitoring and Control Mount...

Page 9: ...ent or any part of the circuitry while the unit is operating Do not change components or make adjustments inside the unit with power on When installing comply with all local electrical code s Mains power should always be disconnected when work is being done in close proximity to electrical fittings and electrical work should only be done by a licensed electrician To ensure that the light and perip...

Page 10: ...available in two input power configurations a universal AC or DC and comes with optionalremote monitoring via Star2M with either GSM or SATCOM telemetry By default the control unit comes with 2 dry contacts for external monitoring of both the MI and LI light fixtures which receive the associated alarm in the event of a power or LED fault Note External dry contact monitoring is unavailable if remot...

Page 11: ... 11 6 1 2 Interface Wiring Top Junction Box Power cable 2 x 14mm 2 Data cable 4 x 3mm 2 T2 Controller Data cable 3 x 2 5mm 2 Power cable 2 x 14mm 2 External Photocell Power Data cable 3 x 2 5mm2 Middle Junction Box Power Data cable 5 x 4mm2 Power Data cable 5 x 4mm2 Power Data cable 5 x 4mm 2 LI LI LI MI Power Data cable 5 x 4mm 2 ...

Page 12: ...e PCU when the control panel power switch is toggled to the PWR position This may result in damage to the power sources WARNING DO NOT connect directly to the DC output of a generator or any other unregulated power source Connecting to an unregulated source may result in damage WARNING Do not stare into light emitting diode LED beams CAUTION LED lights contain glass components Do Not Drop Always f...

Page 13: ...Hex Key 2 0mm Flat Blade Precision Screwdriver 2 Phillips Screwdriver Mounting hardware optional purchase Cables owner supplied or optional purchase 7 2 3 Factory Configuration External Photocell wired with 7 5 metre flying lead Preassembled T2 Control Unit complete with internal wiring 7 2 4 Installation Recommendation Note The sequence of steps can be adjusted for site requirements 1 Wire and te...

Page 14: ...when the door of the control unit is completely open a Attach the required mounting hardware to the top and bottom of the Control Unit b Mount the Control Unit with the previously attached mounting hardware to the tower or installation structure using the mounting tabs Secure using the required mounting fixtures Note Mounting hardware is not included with the Control Unit Example of Control Unit m...

Page 15: ...he tower or installation structure using the required mounting fixtures The following considerations should be taken into account when mounting the external Photocell Mount in a reasonable location at eye level to ensure that it is easily accessible for servicing and maintenance The Photocell should be pointed away from the equator North in Northern Hemisphere South in Southern Hemisphere The Phot...

Page 16: ... Connect the black positive conductor from the External Photocell to circuit breaker 5 labelled PC 24VDC on terminal block 1 in the Control Unit Connect the white negative conductor from the External Photocell to the PC Common labelled terminal on terminal block 1 in the Control Unit Connect the green Photocell signal conductor to the PC Signal labelled terminal on terminal block 1 in the Control ...

Page 17: ...ng and wiring the Low Intensity Fixtures to the middle junction box route the middle junction box to the control unit Please see the AV OL KT A1 I2 Installation and Service Manual for more information AC Installation Connect the incoming power conductors to the appropriate terminals i e AC Line 1 AC line 2 and AC Neutral on the power switch on terminal block 1 in the Control Unit The grounding con...

Page 18: ...dy burning lights b Day mode Uncover the External Photocell and check day operation is functioning as expected All lights should be off 4 Turn the Photocell Bypass Switch to Override and ensure that all lights illuminate in night mode 5 Turn the Photocell Bypass Switch back to Auto 6 For 01 02 Variants only Trip the breaker for the MI and ensure that the corresponding alarm is received if monitori...

Page 19: ... Repair gaskets or conduit entries as required Inspect Control wiring for failing insulation open conductors or other wiring flaws and repair as required Ensure Photocell is free from debris i e snow leaves etc for reliable and continuous operation 9 0 Replacement Parts If replacement parts are required please call a local Avlite distributor and reference the Product or Configuration Code called o...

Page 20: ...heck junction box wiring All LI Single fixture lights are out No Alarm Junction box wiring Check junction box wiring Cable to junction box Check controller to junction box cable connections at both ends Inspect cable for breaks Light is out No power to light Light failure Light in Alarm Mode Physically check connections in junction boxes and control box If wiring functions properly use an alternat...

Page 21: ... from Control Box Single fixture middle lights are not operational top light red flashing during the day Wired incorrectly or wire s lose Photocell failure PLC failure Check wiring between Photocell and PLC check wiring output of PLC Cover photocell Check if output voltage of PLC changes If no change replace Photocell If Photocell operational replace PLC All lights are not operational No or wrong ...

Page 22: ...22 Notes ...

Page 23: ...AV OL CTRL T2 Obstruction Light Controller Installation Service Manual Latest products and information available at www avlite com 23 ...

Page 24: ...vailable Avlite Systems Australia 61 0 3 5977 6128 Avlite Asia Pte Ltd Singapore 65 6908 2917 Avlite USA LLC USA 1 603 737 1311 We believe technology improves navigationTM avlite com info avlite com Airfield Heliport Obstruction ...